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DC Servo Drive System Manual   Ver: 0009

DC - 27/32

5.4

INITIALIZATION AND SETUP

Verify that the identity card IM is the right one. The name of the card itself (page 20) indicates
which motor and drive combination it has been designed for.

Verify that the type of feedback selected with jumper J1 matches the feedback device installed on
the motor. Encoder (J1-bc).  Tacho (J1-de).

Select whether Ramps are to be generated or not using jumper  J2.
Yes (J2-ab). No (J2-bc).

To cancel the control of excessive acceleration, change the jumper J3 position. Active (J3-ab).

Verify that jumper  J4 selects the type of command to govern the motor and that it is applied at the
right pins. Current (J4-ab). Velocity (J4-bc).

Somehow, measure the motor speed (with the CNC when using encoder feedback or with a
voltmeter when using a tacho). Apply the maximum velocity command.
Then, turn the   Max.Speed potentiometer until reaching the desired speed for that command. For
10V of velocity command with the motor turning at the maximum speed which the RTV1 has been
calculated for, the monitoring output (pins 10 and 11) will provide 10V.

Use the   Max.Current.Limit potentiometer to adjust the maximum peak current (maximum motor
torque). To monitor the peak current, the motor may be turned back and forth at full torque and
without generating ramps.

Adjust the gain of the velocity PI with the   PI.Gain potentiometer until the desired behavior is
obtained.

Adjust the velocity offset.

Send to the drive an analog voltage of 0 Volts (by jumpering pins 4,5 and 6 of Control-Signals
connector). Measure somehow the motor speed (with the CNC when using encoder feedback
or a voltmeter when using a tacho). Turn the   Offset potentiometer on the identity card until the
motor stops. But, CAREFUL, by this method, only the drive offset is eliminated, the CNC may
have an offset of its own. Now the CNC offset should be adjusted.

To adjust the offset in the complete control loop, set the CNC in DRO mode, but with the
“Drive_Enable” and “Speed_Enable” signals actives. Turn the offset potentiometer until
stopping the motor. Another way could be to set a position for the axis with the CNC and turn
this potentiometer until a symmetrical following error is obtained.

Adjust the ramp value. If the generation of ramps has been activated with J2, turn the   Acc/Dec
Ramps
 potentiometer until obtaining the desired behavior.

Summary of Contents for 54DCM43

Page 1: ...DC Servo Drive System Manual Ver 0009 DC 1 32 Fagor Automation S Coop Ver 0009 DC Servo Drive System Manual...

Page 2: ...8 1 7 SERVICEINSTRUCTIONS 8 D C Servodrive 9 2 1 INTRODUCTION 9 2 2 GENERAL CHARACTERISTICS 10 2 3 CONNECTORS 11 2 4 STATUS DISPLAY 13 2 5 INTERNAL OPERATION DIAGRAM 14 2 6 SPECIFICATIONS PLATE AND SA...

Page 3: ...iansatany ofoursubsidiariesworldwide ThankyouforchoosingFagor Declaration of conformity Manufacturer Fagor Automation S Coop BarriodeSanAndr ss n C P 20500 Mondrag n Guip zcoa SPAIN Weherebydeclare un...

Page 4: ...keyway Mounting Face flange meets IEC 34 7 72 B14 V18 V19 on DCM2 B5 V1 V3 on DCM4 and DCM5 Mechanical tolerance Standard class meets IEC 72 1971 Bearings life 10000 hours Balancing Class N meets DIN...

Page 5: ...00 11 250 2 5 52 7 8 118 80 11 0 120 0 98 0 9 0 56 0 45 0 38 0 38 3 9 55 7 3 123 95 12 0 123 1 22 1 12 0 98 0 54 0 44 0 58 9 687 0 56 60 0 38 9 687 5 1 11 1 4 4 11 7 0 98 70 0 58 11 250 7 5 6 8 5 5 8...

Page 6: ...t25 C 77 F TheDCSdrive equippedwiththeproperIMboard watches themotorsoitneverexceedsthosedemagnetizingcurrents 1 0 5 10 50 0 4000 rpm DCM21 DCM22 DCM23 Nm 5 3000 1000 DCM41 DCM52 1 0 5 10 50 0 4000 rp...

Page 7: ...sterminals Tacho alsowiththepolarityindicatedon the box Theelectromechanicalbrakereleasesthemotorshaftwhenapplied24Vdc Whenstationary itholdsthemotorshaft Thethermalswitchwatchesthearmaturetemperature...

Page 8: ...sions 10mmfortheDCM2 and 11 mm for the DCM4 and DCM5 TYPE DCM42 20A E0 000 Permanent Magnet D C Servomotor SN E190057 Mo 4 4 Nm Mp 29 Nm Io 7 8 A MAX RPM 2000 B E M F 118 V TACHO V KRPM BRAKE V A Ip 5...

Page 9: ...former PWM Mosfets Encoderfeedback standard ortacho VelocityorTorquecommand Velocitycommandfilteredwithramps Logicinputstocontrolthemotor Galvanicisolationbetweenpowerandcontrol Analogoutputstomonitor...

Page 10: ...t is protected against particles with diameter greater than 12 5 mm but not against water splashes In other words the equipment must be mounted inside the electrical enclosure Fagor D C Servodrive DCS...

Page 11: ...Pins4 7 Seepage25 Themotortorqueisdirectlyproportionaltothecurrent Torquecommand Tacho feedback Pins 8 9 Velocity feedback input from the tacho into the drive Be careful with thepolarity Seepage24 Mo...

Page 12: ...NPUT 3x110Vac L1 L3 L2 DANGER HIGH VOLTAGE 150Vdc DISCHARGE TIME 1 min M T POWER INPUT L3 L1 L2 MOTOR OUTPUT 11 10 12 VELOCITY CURRENT 17 16 DR OK 14 13 15 SPEED DRIVE COMMON 10 V 10 V 2 1 3 VEL VEL 5...

Page 13: ...ot open or defective Driveovertemperature Solutions Smooththedutycycle Improveitscooling Theunitwillreturntoitsnormalrunning statuswhenitcoolsdownbelow78 C 172 F Motoroverload TheI Tprotectionhasgoneo...

Page 14: ...R INPUT ENCODER OUTPUT A Protections Motor Insulation Fault Feedback Error Drive Overtemperature Motor Overload Drive Overcurrent Drive Overvoltage Undervoltage Logic circuits for diagnosis control ST...

Page 15: ...SERVODRIVE CURRENT Rated Peak 4 5 sec 08 8 Amp 16 Amp 14 14 Amp 28 Amp FEEDBACK T0 Basic drive Ready to control motors with tacho E0 Drive especially equipped to also control motors with Encoder E0 a...

Page 16: ...DC Servo Drive System Manual Ver 0009 DC 16 32...

Page 17: ...DCS 14 DRIVE Speed Stall Torque Peak Torque Stall Torque Peak Torque MOTORS rpm Nm Nm Nm Nm DCM21 40A 4000 1 12 3 8 DCM22 40A 4000 2 4 2 2 7 DCM23 25A 2500 3 1 6 8 3 1 12 DCM41 12A 1200 2 6 15 2 DCM4...

Page 18: ...equenciesofthe encoderpulsesandtheequivalentvoltageintheinternaldrivecircuits RAPT Thesystemisprotectedagainstmotorrunawayshoulditlosefeedback Thisresistor setstheoverspeedvaluetriggeringthisprotectio...

Page 19: ...mummotorspeed Turningthispotclockwiseallowsgreaterspeed Offset Tocompensateforthedifferencebetweenthevelocitycommandandtheactualmotor speed Thesearethenamesoftheidentity modules IM foreachMotor Drives...

Page 20: ...r according to the characteristics table or the current used in a duty cycle considered nominal AdjustmentofIMcomponentsforgoverningNon Fagormotors Maximum Speed 1200 rpm Tacho Constant 20 V Krpm Exam...

Page 21: ...st oil or other pollutants rememberthatitsdegreeofprotectionisIP20 Neverinstallitexposingittoflammable gases Avoidexcessiveheatandhumidity Theambienttemperaturemustneverexceed45 C 113 F Mountthemodule...

Page 22: ...drive Power Mains 3 x 2 5 mm2 Fuses Secondary 3x110 Vac From 1 7 to 3 kw DCS 08 DCS 14 10 Amp 16 Amp Secondary 3x110 Vac Transformer Fuses From 1 7 to 3 kw 3 x 2 5 mm2 Power Mains Fuses Not connected...

Page 23: ...suallythemotor smaximumspeed The current outputoffers 10Vdcwhenthedrive providesitspeakscurrent tablepage10 Powerconnection Drive Motor DC Servodrive MOTOR OUTPUT CONNECTOR N C Thermal switch Thermal...

Page 24: ...omustturnwiththemotorshaftanditmustnotbemountedanywhereelseinthe transmissionchain On the identity card put selector J1 in the de position Fagorsuppliesthisfullconnection cable connectors DCTC DC Serv...

Page 25: ...cation to the drive 5 4 6 Uref 2 1 3 10 V 10 V 10 k range 10V range 6 2 Vdc Input impedance 22 k Velocity command Input impedance 10 k Uref 0V shortcircuit RAPT on the IM Jumper J4 bc Jumper J4 bc Jum...

Page 26: ...ircuit to power the brake of the DCM Warning When using an autotransformer thesecondary musthaveastarconnectionwithits middlepointconnectedtoground FusesareMANDATORY ThedelaywhendisconnectingtheD3cont...

Page 27: ...ringoutput pins10and11 willprovide10V Usethe Max Current Limitpotentiometertoadjustthemaximumpeakcurrent maximummotor torque To monitor the peak current the motor may be turned back and forth at full...

Page 28: ...DC Servo Drive System Manual Ver 0009 DC 28 32 MechanicalsDimensions DCMOTORS...

Page 29: ...2 Detailsofthemotorshaftsandkeyways DCSERVODRIVE 63 mm 2 48 230 mm 9 05 240 mm 9 44 270 mm 10 6 6 mm 0 23 11 mm 0 43 DCS 08 DCS 14 DC IND 2 28 300 mm 11 8 95 mm 3 7 130 mm 5 11 105 mm 4 13 126 mm 4 96...

Page 30: ...0 110 84400107 DCM52 12A E0 110 84400207 DCM41 12A T0 000 84400050 DCM43 12A T0 000 84400130 IM 2140A 08 84600010 DCM41 12A T0 010 84400051 DCM43 12A T0 010 84400131 IM 2240A 08 84600011 DCM41 12A T0...

Page 31: ...not been sent to us the warranty period ends 15 months from when the product left our warehouse FAGOR is committed to repairing or replacing its products from the time when the first such product was...

Page 32: ...fornia FAGOR AUTOMATION West Coast 3176 Pullman Suite 110 Costa Mesa CA 92626 Tel 1 714 9579885 9892 Fax 1 714 9579891 caservice fagor automation com New Jersey FAGOR AUTOMATION East Coast Tel 1 973 7...

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