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DC Servo Drive System Manual   Ver: 0009

DC - 30/32

Product
codes.

DCM21.40A.T0.000 84400000

DCM42.12A.T0.000 84400080

DCM51.12A.T0.000 84400180

DCM21.40A.T0.010 84400001

DCM42.12A.T0.010 84400081

DCM51.12A.T0.010 84400181

DCM21.40A.T0.100 84400002

DCM42.12A.T0.100 84400082

DCM51.12A.T0.100 84400182

DCM21.40A.T0.110 84400003

DCM42.12A.T0.110 84400083

DCM51.12A.T0.110 84400183

DCM21.40A.E0.000 84400004

DCM42.12A.E0.000 84400084

DCM51.12A.E0.000 84400184

DCM21.40A.E0.010 84400005

DCM42.12A.E0.010 84400085

DCM51.12A.E0.010 84400185

DCM21.40A.E0.100 84400006

DCM42.12A.E0.100 84400086

DCM51.12A.E0.100 84400186

DCM21.40A.E0.110 84400007

DCM42.12A.E0.110 84400087

DCM51.12A.E0.110 84400187

DCM22.40A.T0.000 84400010

DCM42.20A.T0.000 84400090

DCM51.20A.T0.000 84400190

DCM22.40A.T0.010 84400011

DCM42.20A.T0.010 84400091

DCM51.20A.T0.010 84400191

DCM22.40A.T0.100 84400012

DCM42.20A.T0.100 84400092

DCM51.20A.T0.100 84400192

DCM22.40A.T0.110 84400013

DCM42.20A.T0.110 84400093

DCM51.20A.T0.110 84400193

DCM22.40A.E0.000 84400014

DCM42.20A.E0.000 84400094

DCM51.20A.E0.000 84400194

DCM22.40A.E0.010 84400015

DCM42.20A.E0.010 84400095

DCM51.20A.E0.010 84400195

DCM22.40A.E0.100 84400016

DCM42.20A.E0.100 84400096

DCM51.20A.E0.100 84400196

DCM22.40A.E0.110 84400017

DCM42.20A.E0.110 84400097

DCM51.20A.E0.110 84400197

DCM23.25A.T0.000 84400020

DCM42.30A.T0.000 84400100

DCM52.12A.T0.000 84400200

DCM23.25A.T0.010 84400021

DCM42.30A.T0.010 84400101

DCM52.12A.T0.010 84400201

DCM23.25A.T0.100 84400022

DCM42.30A.T0.100 84400102

DCM52.12A.T0.100 84400202

DCM23.25A.T0.110 84400023

DCM42.30A.T0.110 84400103

DCM52.12A.T0.110 84400203

DCM23.25A.E0.000 84400024

DCM42.30A.E0.000 84400104

DCM52.12A.E0.000 84400204

DCM23.25A.E0.010 84400025

DCM42.30A.E0.010 84400105

DCM52.12A.E0.010 84400205

DCM23.25A.E0.100 84400026

DCM42.30A.E0.100 84400106

DCM52.12A.E0.100 84400206

DCM23.25A.E0.110 84400027

DCM42.30A.E0.110 84400107

DCM52.12A.E0.110 84400207

DCM41.12A.T0.000 84400050

DCM43.12A.T0.000 84400130

IM-2140A-08 84600010

DCM41.12A.T0.010 84400051

DCM43.12A.T0.010 84400131

IM-2240A-08 84600011

DCM41.12A.T0.100 84400052

DCM43.12A.T0.100 84400132

IM-2240A-14 84600012

DCM41.12A.T0.110 84400053

DCM43.12A.T0.110 84400133

IM-2325A-08 84600013

DCM41.12A.E0.000 84400054

DCM43.12A.E0.000 84400134

IM-2325A-14 84600014

DCM41.12A.E0.010 84400055

DCM43.12A.E0.010 84400135

IM-4112A-08 84600015

DCM41.12A.E0.100 84400056

DCM43.12A.E0.100 84400136

IM-4120A-08 84600016

DCM41.12A.E0.110 84400057

DCM43.12A.E0.110 84400137

IM-4120A-14 84600017

DCM41.20A.T0.000 84400060

DCM43.20A.T0.000 84400140

IM-4130A-08 84600018

DCM41.20A.T0.010 84400061

DCM43.20A.T0.010 84400141

IM-4130A-14 84600019

DCM41.20A.T0.100 84400062

DCM43.20A.T0.100 84400142

IM-4212A-08 84600020

DCM41.20A.T0.110 84400063

DCM43.20A.T0.110 84400143

IM-4212A-14 84600021

DCM41.20A.E0.000 84400064

DCM43.20A.E0.000 84400144

IM-4220A-08 84600022

DCM41.20A.E0.010 84400065

DCM43.20A.E0.010 84400145

IM-4220A-14 84600023

DCM41.20A.E0.100 84400066

DCM43.20A.E0.100 84400146

IM-4230A-14 84600024

DCM41.20A.E0.110 84400067

DCM43.20A.E0.110 84400147

IM-4312A-08 84600025

DCM41.30A.T0.000 84400070

DCM43.30A.T0.000 84400150

IM-4312A-14 84600026

DCM41.30A.T0.010 84400071

DCM43.30A.T0.010 84400151

IM-4320A-14 84600027

DCM41.30A.T0.100 84400072

DCM43.30A.T0.100 84400152

IM-5112A-14 84600028

DCM41.30A.T0.110 84400073

DCM43.30A.T0.110 84400153

IM-5212A-14 84600029

DCM41.30A.E0.000 84400074

DCM43.30A.E0.000 84400154

IM-4330A-14 84600030

DCM41.30A.E0.010 84400075

DCM43.30A.E0.010 84400155

IM-5120A-14 84600031

DCM41.30A.E0.100 84400076

DCM43.30A.E0.100 84400156

IM-0000 84600040

DCM41.30A.E0.110 84400077

DCM43.30A.E0.110 84400157

DCS-08-E0 84500000

SEC-1 84040050

DC-IND-2/28 05100010

DCS-08-T0 84500001

SEC-3 84040051

DCEC-5 84600050

DCS-14-E0 84500002

SEC-5 84040052

DCEC-10 84600051

DCS-14-T0 84500003

SEC-10 84040053

DCEC-15 84600052

MPC-4x1,5+(2x1) 04040165

SEC-15 84040054

DCEC-20 84600053

MPC-4x2,5+(2x1) 04040166

SEC-20 84040055

DCTC-2x0,34 84600100

Summary of Contents for 54DCM43

Page 1: ...DC Servo Drive System Manual Ver 0009 DC 1 32 Fagor Automation S Coop Ver 0009 DC Servo Drive System Manual...

Page 2: ...8 1 7 SERVICEINSTRUCTIONS 8 D C Servodrive 9 2 1 INTRODUCTION 9 2 2 GENERAL CHARACTERISTICS 10 2 3 CONNECTORS 11 2 4 STATUS DISPLAY 13 2 5 INTERNAL OPERATION DIAGRAM 14 2 6 SPECIFICATIONS PLATE AND SA...

Page 3: ...iansatany ofoursubsidiariesworldwide ThankyouforchoosingFagor Declaration of conformity Manufacturer Fagor Automation S Coop BarriodeSanAndr ss n C P 20500 Mondrag n Guip zcoa SPAIN Weherebydeclare un...

Page 4: ...keyway Mounting Face flange meets IEC 34 7 72 B14 V18 V19 on DCM2 B5 V1 V3 on DCM4 and DCM5 Mechanical tolerance Standard class meets IEC 72 1971 Bearings life 10000 hours Balancing Class N meets DIN...

Page 5: ...00 11 250 2 5 52 7 8 118 80 11 0 120 0 98 0 9 0 56 0 45 0 38 0 38 3 9 55 7 3 123 95 12 0 123 1 22 1 12 0 98 0 54 0 44 0 58 9 687 0 56 60 0 38 9 687 5 1 11 1 4 4 11 7 0 98 70 0 58 11 250 7 5 6 8 5 5 8...

Page 6: ...t25 C 77 F TheDCSdrive equippedwiththeproperIMboard watches themotorsoitneverexceedsthosedemagnetizingcurrents 1 0 5 10 50 0 4000 rpm DCM21 DCM22 DCM23 Nm 5 3000 1000 DCM41 DCM52 1 0 5 10 50 0 4000 rp...

Page 7: ...sterminals Tacho alsowiththepolarityindicatedon the box Theelectromechanicalbrakereleasesthemotorshaftwhenapplied24Vdc Whenstationary itholdsthemotorshaft Thethermalswitchwatchesthearmaturetemperature...

Page 8: ...sions 10mmfortheDCM2 and 11 mm for the DCM4 and DCM5 TYPE DCM42 20A E0 000 Permanent Magnet D C Servomotor SN E190057 Mo 4 4 Nm Mp 29 Nm Io 7 8 A MAX RPM 2000 B E M F 118 V TACHO V KRPM BRAKE V A Ip 5...

Page 9: ...former PWM Mosfets Encoderfeedback standard ortacho VelocityorTorquecommand Velocitycommandfilteredwithramps Logicinputstocontrolthemotor Galvanicisolationbetweenpowerandcontrol Analogoutputstomonitor...

Page 10: ...t is protected against particles with diameter greater than 12 5 mm but not against water splashes In other words the equipment must be mounted inside the electrical enclosure Fagor D C Servodrive DCS...

Page 11: ...Pins4 7 Seepage25 Themotortorqueisdirectlyproportionaltothecurrent Torquecommand Tacho feedback Pins 8 9 Velocity feedback input from the tacho into the drive Be careful with thepolarity Seepage24 Mo...

Page 12: ...NPUT 3x110Vac L1 L3 L2 DANGER HIGH VOLTAGE 150Vdc DISCHARGE TIME 1 min M T POWER INPUT L3 L1 L2 MOTOR OUTPUT 11 10 12 VELOCITY CURRENT 17 16 DR OK 14 13 15 SPEED DRIVE COMMON 10 V 10 V 2 1 3 VEL VEL 5...

Page 13: ...ot open or defective Driveovertemperature Solutions Smooththedutycycle Improveitscooling Theunitwillreturntoitsnormalrunning statuswhenitcoolsdownbelow78 C 172 F Motoroverload TheI Tprotectionhasgoneo...

Page 14: ...R INPUT ENCODER OUTPUT A Protections Motor Insulation Fault Feedback Error Drive Overtemperature Motor Overload Drive Overcurrent Drive Overvoltage Undervoltage Logic circuits for diagnosis control ST...

Page 15: ...SERVODRIVE CURRENT Rated Peak 4 5 sec 08 8 Amp 16 Amp 14 14 Amp 28 Amp FEEDBACK T0 Basic drive Ready to control motors with tacho E0 Drive especially equipped to also control motors with Encoder E0 a...

Page 16: ...DC Servo Drive System Manual Ver 0009 DC 16 32...

Page 17: ...DCS 14 DRIVE Speed Stall Torque Peak Torque Stall Torque Peak Torque MOTORS rpm Nm Nm Nm Nm DCM21 40A 4000 1 12 3 8 DCM22 40A 4000 2 4 2 2 7 DCM23 25A 2500 3 1 6 8 3 1 12 DCM41 12A 1200 2 6 15 2 DCM4...

Page 18: ...equenciesofthe encoderpulsesandtheequivalentvoltageintheinternaldrivecircuits RAPT Thesystemisprotectedagainstmotorrunawayshoulditlosefeedback Thisresistor setstheoverspeedvaluetriggeringthisprotectio...

Page 19: ...mummotorspeed Turningthispotclockwiseallowsgreaterspeed Offset Tocompensateforthedifferencebetweenthevelocitycommandandtheactualmotor speed Thesearethenamesoftheidentity modules IM foreachMotor Drives...

Page 20: ...r according to the characteristics table or the current used in a duty cycle considered nominal AdjustmentofIMcomponentsforgoverningNon Fagormotors Maximum Speed 1200 rpm Tacho Constant 20 V Krpm Exam...

Page 21: ...st oil or other pollutants rememberthatitsdegreeofprotectionisIP20 Neverinstallitexposingittoflammable gases Avoidexcessiveheatandhumidity Theambienttemperaturemustneverexceed45 C 113 F Mountthemodule...

Page 22: ...drive Power Mains 3 x 2 5 mm2 Fuses Secondary 3x110 Vac From 1 7 to 3 kw DCS 08 DCS 14 10 Amp 16 Amp Secondary 3x110 Vac Transformer Fuses From 1 7 to 3 kw 3 x 2 5 mm2 Power Mains Fuses Not connected...

Page 23: ...suallythemotor smaximumspeed The current outputoffers 10Vdcwhenthedrive providesitspeakscurrent tablepage10 Powerconnection Drive Motor DC Servodrive MOTOR OUTPUT CONNECTOR N C Thermal switch Thermal...

Page 24: ...omustturnwiththemotorshaftanditmustnotbemountedanywhereelseinthe transmissionchain On the identity card put selector J1 in the de position Fagorsuppliesthisfullconnection cable connectors DCTC DC Serv...

Page 25: ...cation to the drive 5 4 6 Uref 2 1 3 10 V 10 V 10 k range 10V range 6 2 Vdc Input impedance 22 k Velocity command Input impedance 10 k Uref 0V shortcircuit RAPT on the IM Jumper J4 bc Jumper J4 bc Jum...

Page 26: ...ircuit to power the brake of the DCM Warning When using an autotransformer thesecondary musthaveastarconnectionwithits middlepointconnectedtoground FusesareMANDATORY ThedelaywhendisconnectingtheD3cont...

Page 27: ...ringoutput pins10and11 willprovide10V Usethe Max Current Limitpotentiometertoadjustthemaximumpeakcurrent maximummotor torque To monitor the peak current the motor may be turned back and forth at full...

Page 28: ...DC Servo Drive System Manual Ver 0009 DC 28 32 MechanicalsDimensions DCMOTORS...

Page 29: ...2 Detailsofthemotorshaftsandkeyways DCSERVODRIVE 63 mm 2 48 230 mm 9 05 240 mm 9 44 270 mm 10 6 6 mm 0 23 11 mm 0 43 DCS 08 DCS 14 DC IND 2 28 300 mm 11 8 95 mm 3 7 130 mm 5 11 105 mm 4 13 126 mm 4 96...

Page 30: ...0 110 84400107 DCM52 12A E0 110 84400207 DCM41 12A T0 000 84400050 DCM43 12A T0 000 84400130 IM 2140A 08 84600010 DCM41 12A T0 010 84400051 DCM43 12A T0 010 84400131 IM 2240A 08 84600011 DCM41 12A T0...

Page 31: ...not been sent to us the warranty period ends 15 months from when the product left our warehouse FAGOR is committed to repairing or replacing its products from the time when the first such product was...

Page 32: ...fornia FAGOR AUTOMATION West Coast 3176 Pullman Suite 110 Costa Mesa CA 92626 Tel 1 714 9579885 9892 Fax 1 714 9579891 caservice fagor automation com New Jersey FAGOR AUTOMATION East Coast Tel 1 973 7...

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