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DC Servo Drive System Manual   Ver: 0009

DC - 11/32

2.3

CONNECTORS

Power Terminals

Motor Output:  ±150 Vdc output voltage applied to the motor
Output current to the motor (continuous/peak for 4.5 seconds):

DCS-08:

8A/16A

DCS-14:

14A/28A

Maximum current with PWM on a carrier frequency of 10 kHz.

Watch out for polarity. See page 23.

Power Input:  94-120Vac three-phase supply through a transformer. See page 22.

The maximum cable section at these power terminals is:   2.5 mm

2

.

Total isolation between power and control circuits.

Control Signals

±10V voltages,  Pins 1,2,3: Internal power supply so the user can easily generate a velocity
command. It offers a maximum current of 20mA limited internally.

Velocity command.  Pins 4,5,6:
Current command.  Pins 4,7:
See page 25. The motor torque is directly proportional to the current. "Torque command".

Tacho feedback. Pins 8,9:  Velocity feedback input from the tacho into the drive. Be careful with
the polarity. See page 24.

Monitoring.  Pins 10,11,12:  Voltage outputs for monitoring motor speed and current. Voltage
range of ±10V. See page 23.

Common, Pin 15:  Reference point for the following Enable signals:
Drive Enable, Pin 14:  At 0Vdc, disables current through the motor which loses its torque.
Speed Enable, Pin 13:  A 0Vdc, forces a "zero speed" command.
These control signals are activated at +24Vdc.

Drive OK. Pins 16,17:  Relay contact that closes when the internal status of the drive is OK. It
must be included in the electrical maneuver. See page 26.

Encoder Input:  Encoder signal input to the motor for velocity feedback.
Encoder Output:  Encoder output for closing the loop at the CNC. See page 24.

The maximum section for these cables is   0.5 mm

2

.

Summary of Contents for DCM21

Page 1: ...DC Servo Drive System Manual Ver 0009 DC 1 32 Fagor Automation S Coop Ver 0009 DC Servo Drive System Manual...

Page 2: ...8 1 7 SERVICEINSTRUCTIONS 8 D C Servodrive 9 2 1 INTRODUCTION 9 2 2 GENERAL CHARACTERISTICS 10 2 3 CONNECTORS 11 2 4 STATUS DISPLAY 13 2 5 INTERNAL OPERATION DIAGRAM 14 2 6 SPECIFICATIONS PLATE AND SA...

Page 3: ...iansatany ofoursubsidiariesworldwide ThankyouforchoosingFagor Declaration of conformity Manufacturer Fagor Automation S Coop BarriodeSanAndr ss n C P 20500 Mondrag n Guip zcoa SPAIN Weherebydeclare un...

Page 4: ...keyway Mounting Face flange meets IEC 34 7 72 B14 V18 V19 on DCM2 B5 V1 V3 on DCM4 and DCM5 Mechanical tolerance Standard class meets IEC 72 1971 Bearings life 10000 hours Balancing Class N meets DIN...

Page 5: ...00 11 250 2 5 52 7 8 118 80 11 0 120 0 98 0 9 0 56 0 45 0 38 0 38 3 9 55 7 3 123 95 12 0 123 1 22 1 12 0 98 0 54 0 44 0 58 9 687 0 56 60 0 38 9 687 5 1 11 1 4 4 11 7 0 98 70 0 58 11 250 7 5 6 8 5 5 8...

Page 6: ...t25 C 77 F TheDCSdrive equippedwiththeproperIMboard watches themotorsoitneverexceedsthosedemagnetizingcurrents 1 0 5 10 50 0 4000 rpm DCM21 DCM22 DCM23 Nm 5 3000 1000 DCM41 DCM52 1 0 5 10 50 0 4000 rp...

Page 7: ...sterminals Tacho alsowiththepolarityindicatedon the box Theelectromechanicalbrakereleasesthemotorshaftwhenapplied24Vdc Whenstationary itholdsthemotorshaft Thethermalswitchwatchesthearmaturetemperature...

Page 8: ...sions 10mmfortheDCM2 and 11 mm for the DCM4 and DCM5 TYPE DCM42 20A E0 000 Permanent Magnet D C Servomotor SN E190057 Mo 4 4 Nm Mp 29 Nm Io 7 8 A MAX RPM 2000 B E M F 118 V TACHO V KRPM BRAKE V A Ip 5...

Page 9: ...former PWM Mosfets Encoderfeedback standard ortacho VelocityorTorquecommand Velocitycommandfilteredwithramps Logicinputstocontrolthemotor Galvanicisolationbetweenpowerandcontrol Analogoutputstomonitor...

Page 10: ...t is protected against particles with diameter greater than 12 5 mm but not against water splashes In other words the equipment must be mounted inside the electrical enclosure Fagor D C Servodrive DCS...

Page 11: ...Pins4 7 Seepage25 Themotortorqueisdirectlyproportionaltothecurrent Torquecommand Tacho feedback Pins 8 9 Velocity feedback input from the tacho into the drive Be careful with thepolarity Seepage24 Mo...

Page 12: ...NPUT 3x110Vac L1 L3 L2 DANGER HIGH VOLTAGE 150Vdc DISCHARGE TIME 1 min M T POWER INPUT L3 L1 L2 MOTOR OUTPUT 11 10 12 VELOCITY CURRENT 17 16 DR OK 14 13 15 SPEED DRIVE COMMON 10 V 10 V 2 1 3 VEL VEL 5...

Page 13: ...ot open or defective Driveovertemperature Solutions Smooththedutycycle Improveitscooling Theunitwillreturntoitsnormalrunning statuswhenitcoolsdownbelow78 C 172 F Motoroverload TheI Tprotectionhasgoneo...

Page 14: ...R INPUT ENCODER OUTPUT A Protections Motor Insulation Fault Feedback Error Drive Overtemperature Motor Overload Drive Overcurrent Drive Overvoltage Undervoltage Logic circuits for diagnosis control ST...

Page 15: ...SERVODRIVE CURRENT Rated Peak 4 5 sec 08 8 Amp 16 Amp 14 14 Amp 28 Amp FEEDBACK T0 Basic drive Ready to control motors with tacho E0 Drive especially equipped to also control motors with Encoder E0 a...

Page 16: ...DC Servo Drive System Manual Ver 0009 DC 16 32...

Page 17: ...DCS 14 DRIVE Speed Stall Torque Peak Torque Stall Torque Peak Torque MOTORS rpm Nm Nm Nm Nm DCM21 40A 4000 1 12 3 8 DCM22 40A 4000 2 4 2 2 7 DCM23 25A 2500 3 1 6 8 3 1 12 DCM41 12A 1200 2 6 15 2 DCM4...

Page 18: ...equenciesofthe encoderpulsesandtheequivalentvoltageintheinternaldrivecircuits RAPT Thesystemisprotectedagainstmotorrunawayshoulditlosefeedback Thisresistor setstheoverspeedvaluetriggeringthisprotectio...

Page 19: ...mummotorspeed Turningthispotclockwiseallowsgreaterspeed Offset Tocompensateforthedifferencebetweenthevelocitycommandandtheactualmotor speed Thesearethenamesoftheidentity modules IM foreachMotor Drives...

Page 20: ...r according to the characteristics table or the current used in a duty cycle considered nominal AdjustmentofIMcomponentsforgoverningNon Fagormotors Maximum Speed 1200 rpm Tacho Constant 20 V Krpm Exam...

Page 21: ...st oil or other pollutants rememberthatitsdegreeofprotectionisIP20 Neverinstallitexposingittoflammable gases Avoidexcessiveheatandhumidity Theambienttemperaturemustneverexceed45 C 113 F Mountthemodule...

Page 22: ...drive Power Mains 3 x 2 5 mm2 Fuses Secondary 3x110 Vac From 1 7 to 3 kw DCS 08 DCS 14 10 Amp 16 Amp Secondary 3x110 Vac Transformer Fuses From 1 7 to 3 kw 3 x 2 5 mm2 Power Mains Fuses Not connected...

Page 23: ...suallythemotor smaximumspeed The current outputoffers 10Vdcwhenthedrive providesitspeakscurrent tablepage10 Powerconnection Drive Motor DC Servodrive MOTOR OUTPUT CONNECTOR N C Thermal switch Thermal...

Page 24: ...omustturnwiththemotorshaftanditmustnotbemountedanywhereelseinthe transmissionchain On the identity card put selector J1 in the de position Fagorsuppliesthisfullconnection cable connectors DCTC DC Serv...

Page 25: ...cation to the drive 5 4 6 Uref 2 1 3 10 V 10 V 10 k range 10V range 6 2 Vdc Input impedance 22 k Velocity command Input impedance 10 k Uref 0V shortcircuit RAPT on the IM Jumper J4 bc Jumper J4 bc Jum...

Page 26: ...ircuit to power the brake of the DCM Warning When using an autotransformer thesecondary musthaveastarconnectionwithits middlepointconnectedtoground FusesareMANDATORY ThedelaywhendisconnectingtheD3cont...

Page 27: ...ringoutput pins10and11 willprovide10V Usethe Max Current Limitpotentiometertoadjustthemaximumpeakcurrent maximummotor torque To monitor the peak current the motor may be turned back and forth at full...

Page 28: ...DC Servo Drive System Manual Ver 0009 DC 28 32 MechanicalsDimensions DCMOTORS...

Page 29: ...2 Detailsofthemotorshaftsandkeyways DCSERVODRIVE 63 mm 2 48 230 mm 9 05 240 mm 9 44 270 mm 10 6 6 mm 0 23 11 mm 0 43 DCS 08 DCS 14 DC IND 2 28 300 mm 11 8 95 mm 3 7 130 mm 5 11 105 mm 4 13 126 mm 4 96...

Page 30: ...0 110 84400107 DCM52 12A E0 110 84400207 DCM41 12A T0 000 84400050 DCM43 12A T0 000 84400130 IM 2140A 08 84600010 DCM41 12A T0 010 84400051 DCM43 12A T0 010 84400131 IM 2240A 08 84600011 DCM41 12A T0...

Page 31: ...not been sent to us the warranty period ends 15 months from when the product left our warehouse FAGOR is committed to repairing or replacing its products from the time when the first such product was...

Page 32: ...fornia FAGOR AUTOMATION West Coast 3176 Pullman Suite 110 Costa Mesa CA 92626 Tel 1 714 9579885 9892 Fax 1 714 9579891 caservice fagor automation com New Jersey FAGOR AUTOMATION East Coast Tel 1 973 7...

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