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DC Servo Drive System Manual   Ver: 0009

DC - 21/32

Installation

5.1

GENERAL CONSIDERATIONS

About the Motor:

Remove the anti-corrosion paint of the shafts before mounting them on to the machine.
The motor may be mounted as described in the first chapter
Watch for the ambient conditions:

Mount it somewhere that is dry, clean and accessible for maintenance.
  -remember that it meets the IP44 degree of protection.
It must be easily cooled. Avoid corrosive or flammable environments.

Guard the motor with a cover if it is exposed to splashes.
Use flexible couplings for direct transmission.
Avoid radial and axial loads on the motor shaft.

Avoid hitting the shaft.

Use some tool that is supported in the
threaded hole on the shaft to insert the
pulley or the gear.

About the Drive:

The module must be installed in an electrical enclosure that is clean, dry free of dust, oil or other
pollutants - remember that its degree of protection is IP20-. Never install it exposing it to flammable
gases. Avoid excessive heat and humidity. The ambient temperature must never exceed 45°C
(113°F).

Mount the modules vertically (as shown on the photos). Avoid vibrations.
Leave at least 30 cm of clearance above and below  the module for better air flow.

About the connections:

All the cables must be shielded, to reduce the interference on the control of the motor due to the
commutation of the PWM. The shield of the motor power cable must be connected to the chassis
screw at the bottom of the module and it, in turn, taken to Mains ground.
A transformer MUST BE used. It must serve as a filter to limit the start-up current to the maximum
allowed by the unit. See characteristics on page 10.
The command signal lines must be shielded twisted pairs. The shield must be connected to the
voltage reference at the module (pins 2, 4 or 10).
Keep the signal cables away from the power cables.

All the pins with the GND symbol (2, 4, 10) are the same electrical point and are interchangeable.

Summary of Contents for DCM21

Page 1: ...DC Servo Drive System Manual Ver 0009 DC 1 32 Fagor Automation S Coop Ver 0009 DC Servo Drive System Manual...

Page 2: ...8 1 7 SERVICEINSTRUCTIONS 8 D C Servodrive 9 2 1 INTRODUCTION 9 2 2 GENERAL CHARACTERISTICS 10 2 3 CONNECTORS 11 2 4 STATUS DISPLAY 13 2 5 INTERNAL OPERATION DIAGRAM 14 2 6 SPECIFICATIONS PLATE AND SA...

Page 3: ...iansatany ofoursubsidiariesworldwide ThankyouforchoosingFagor Declaration of conformity Manufacturer Fagor Automation S Coop BarriodeSanAndr ss n C P 20500 Mondrag n Guip zcoa SPAIN Weherebydeclare un...

Page 4: ...keyway Mounting Face flange meets IEC 34 7 72 B14 V18 V19 on DCM2 B5 V1 V3 on DCM4 and DCM5 Mechanical tolerance Standard class meets IEC 72 1971 Bearings life 10000 hours Balancing Class N meets DIN...

Page 5: ...00 11 250 2 5 52 7 8 118 80 11 0 120 0 98 0 9 0 56 0 45 0 38 0 38 3 9 55 7 3 123 95 12 0 123 1 22 1 12 0 98 0 54 0 44 0 58 9 687 0 56 60 0 38 9 687 5 1 11 1 4 4 11 7 0 98 70 0 58 11 250 7 5 6 8 5 5 8...

Page 6: ...t25 C 77 F TheDCSdrive equippedwiththeproperIMboard watches themotorsoitneverexceedsthosedemagnetizingcurrents 1 0 5 10 50 0 4000 rpm DCM21 DCM22 DCM23 Nm 5 3000 1000 DCM41 DCM52 1 0 5 10 50 0 4000 rp...

Page 7: ...sterminals Tacho alsowiththepolarityindicatedon the box Theelectromechanicalbrakereleasesthemotorshaftwhenapplied24Vdc Whenstationary itholdsthemotorshaft Thethermalswitchwatchesthearmaturetemperature...

Page 8: ...sions 10mmfortheDCM2 and 11 mm for the DCM4 and DCM5 TYPE DCM42 20A E0 000 Permanent Magnet D C Servomotor SN E190057 Mo 4 4 Nm Mp 29 Nm Io 7 8 A MAX RPM 2000 B E M F 118 V TACHO V KRPM BRAKE V A Ip 5...

Page 9: ...former PWM Mosfets Encoderfeedback standard ortacho VelocityorTorquecommand Velocitycommandfilteredwithramps Logicinputstocontrolthemotor Galvanicisolationbetweenpowerandcontrol Analogoutputstomonitor...

Page 10: ...t is protected against particles with diameter greater than 12 5 mm but not against water splashes In other words the equipment must be mounted inside the electrical enclosure Fagor D C Servodrive DCS...

Page 11: ...Pins4 7 Seepage25 Themotortorqueisdirectlyproportionaltothecurrent Torquecommand Tacho feedback Pins 8 9 Velocity feedback input from the tacho into the drive Be careful with thepolarity Seepage24 Mo...

Page 12: ...NPUT 3x110Vac L1 L3 L2 DANGER HIGH VOLTAGE 150Vdc DISCHARGE TIME 1 min M T POWER INPUT L3 L1 L2 MOTOR OUTPUT 11 10 12 VELOCITY CURRENT 17 16 DR OK 14 13 15 SPEED DRIVE COMMON 10 V 10 V 2 1 3 VEL VEL 5...

Page 13: ...ot open or defective Driveovertemperature Solutions Smooththedutycycle Improveitscooling Theunitwillreturntoitsnormalrunning statuswhenitcoolsdownbelow78 C 172 F Motoroverload TheI Tprotectionhasgoneo...

Page 14: ...R INPUT ENCODER OUTPUT A Protections Motor Insulation Fault Feedback Error Drive Overtemperature Motor Overload Drive Overcurrent Drive Overvoltage Undervoltage Logic circuits for diagnosis control ST...

Page 15: ...SERVODRIVE CURRENT Rated Peak 4 5 sec 08 8 Amp 16 Amp 14 14 Amp 28 Amp FEEDBACK T0 Basic drive Ready to control motors with tacho E0 Drive especially equipped to also control motors with Encoder E0 a...

Page 16: ...DC Servo Drive System Manual Ver 0009 DC 16 32...

Page 17: ...DCS 14 DRIVE Speed Stall Torque Peak Torque Stall Torque Peak Torque MOTORS rpm Nm Nm Nm Nm DCM21 40A 4000 1 12 3 8 DCM22 40A 4000 2 4 2 2 7 DCM23 25A 2500 3 1 6 8 3 1 12 DCM41 12A 1200 2 6 15 2 DCM4...

Page 18: ...equenciesofthe encoderpulsesandtheequivalentvoltageintheinternaldrivecircuits RAPT Thesystemisprotectedagainstmotorrunawayshoulditlosefeedback Thisresistor setstheoverspeedvaluetriggeringthisprotectio...

Page 19: ...mummotorspeed Turningthispotclockwiseallowsgreaterspeed Offset Tocompensateforthedifferencebetweenthevelocitycommandandtheactualmotor speed Thesearethenamesoftheidentity modules IM foreachMotor Drives...

Page 20: ...r according to the characteristics table or the current used in a duty cycle considered nominal AdjustmentofIMcomponentsforgoverningNon Fagormotors Maximum Speed 1200 rpm Tacho Constant 20 V Krpm Exam...

Page 21: ...st oil or other pollutants rememberthatitsdegreeofprotectionisIP20 Neverinstallitexposingittoflammable gases Avoidexcessiveheatandhumidity Theambienttemperaturemustneverexceed45 C 113 F Mountthemodule...

Page 22: ...drive Power Mains 3 x 2 5 mm2 Fuses Secondary 3x110 Vac From 1 7 to 3 kw DCS 08 DCS 14 10 Amp 16 Amp Secondary 3x110 Vac Transformer Fuses From 1 7 to 3 kw 3 x 2 5 mm2 Power Mains Fuses Not connected...

Page 23: ...suallythemotor smaximumspeed The current outputoffers 10Vdcwhenthedrive providesitspeakscurrent tablepage10 Powerconnection Drive Motor DC Servodrive MOTOR OUTPUT CONNECTOR N C Thermal switch Thermal...

Page 24: ...omustturnwiththemotorshaftanditmustnotbemountedanywhereelseinthe transmissionchain On the identity card put selector J1 in the de position Fagorsuppliesthisfullconnection cable connectors DCTC DC Serv...

Page 25: ...cation to the drive 5 4 6 Uref 2 1 3 10 V 10 V 10 k range 10V range 6 2 Vdc Input impedance 22 k Velocity command Input impedance 10 k Uref 0V shortcircuit RAPT on the IM Jumper J4 bc Jumper J4 bc Jum...

Page 26: ...ircuit to power the brake of the DCM Warning When using an autotransformer thesecondary musthaveastarconnectionwithits middlepointconnectedtoground FusesareMANDATORY ThedelaywhendisconnectingtheD3cont...

Page 27: ...ringoutput pins10and11 willprovide10V Usethe Max Current Limitpotentiometertoadjustthemaximumpeakcurrent maximummotor torque To monitor the peak current the motor may be turned back and forth at full...

Page 28: ...DC Servo Drive System Manual Ver 0009 DC 28 32 MechanicalsDimensions DCMOTORS...

Page 29: ...2 Detailsofthemotorshaftsandkeyways DCSERVODRIVE 63 mm 2 48 230 mm 9 05 240 mm 9 44 270 mm 10 6 6 mm 0 23 11 mm 0 43 DCS 08 DCS 14 DC IND 2 28 300 mm 11 8 95 mm 3 7 130 mm 5 11 105 mm 4 13 126 mm 4 96...

Page 30: ...0 110 84400107 DCM52 12A E0 110 84400207 DCM41 12A T0 000 84400050 DCM43 12A T0 000 84400130 IM 2140A 08 84600010 DCM41 12A T0 010 84400051 DCM43 12A T0 010 84400131 IM 2240A 08 84600011 DCM41 12A T0...

Page 31: ...not been sent to us the warranty period ends 15 months from when the product left our warehouse FAGOR is committed to repairing or replacing its products from the time when the first such product was...

Page 32: ...fornia FAGOR AUTOMATION West Coast 3176 Pullman Suite 110 Costa Mesa CA 92626 Tel 1 714 9579885 9892 Fax 1 714 9579891 caservice fagor automation com New Jersey FAGOR AUTOMATION East Coast Tel 1 973 7...

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