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Q

uer

C

us SERCOS-II Drive System. 

I

nstallation

 G

uide. Ref.1801/B

QCIG-3/16

1

Notes of operating safety

Carefully read the following instructions before using the
servomotor. In these instructions, the operating safety
conditions are identified by the following labels.

2

System description

The configuration of the QC-PDS system for the control
of an asynchronous motor of the spindle follows the
following general diagram:

3

Product description

Auxiliary power supply. 
QC-APSS-15

Its main function is to generate a voltage of +24 V DC,
required to feed the QC-DR-275-SS2 drive control circuits
and the QC-RPS-160-SN0 main power supply, connected
to the DC BUS. This voltage is supplied via the A18
connector, which is only accessible under the cover
located at the bottom of the module on the front of the
equipment. This auxiliary power supply includes
protection against output over-current, over-voltage and
short-circuits.

DANGER or prohibition symbol.

It warns about an immediate dangerous situation. Ignoring
t h i s   w a r n i n g   m a y   c a u s e   s e r i o u s ,   e v e n   f a ta l ,
consequences.

WARNING or caution symbol.

It warns about a potentially dangerous situation. Ignoring
this warning may cause serious injuries (even fatal) or
damages to the unit.

MANDATORY symbol.

It warns about actions and operations that MUST BE
carried out. In other words, THEY ARE NOT PLAIN
RECOMMENDATIONS. Ignoring this warning may mean
not complying with some safety regulation.

INFORMATION symbol.

Notes, warnings, advises and recommendations.

Ground protection symbol.

It indicates that that point must be under voltage.

i

 

 

 

 

 

 

  

 

  

 

 

 

 

 

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#

  

 

INFORMATION.

 An additional mains filter may

also be installed (if required) for installations
that include a line interface module- Do so
always according to the indicated position.

MANDATORY.

 Do not install additional

mains CHOKES for installations that
include a 

L

ine 

I

nterface 

M

odule ·LIM·.

i

Status indicator LED’s

Associated with the +24 V DC voltage

Associated with the DC BUS

Connector

Function

X33

Activating the system soft-start

A17

+/-

 connection pins of the DC BUS under the lid

A18

+24 V DC electric power supply output

A20

3-ph. power input to the auxiliary power supply

Leds

Color

Function

red

amber green

D1

ON

x

x

Overvoltage

D2

ON

x

x

Overcurrent

D3

x

x

ON

In the presence of +24 V DC

Leds

Color

Function

red

D7

ON

Signals the presence of voltage in the DC BUS

OFF

Read warning

WARNING.

 The DC bus discharge period may extend for up to 10

minutes after the equipment has been disconnected from the
electrical mains. There is no assurance that there is no voltage in
the DC bus when the D7 led is turned off. Accordingly, never
handle the DC bus even when the D7 led is turned off. Always
ensure that there is no voltage in the DC bus before handling the
equipment.

X33

Name
plate

A20

Version/Model
label

D1,

 

D2, D3

RESET. 

Auxiliary power supply
initialization button

Opening and 
closing click cover 
with bottom pivot 
hinge 

A18

A17

D7

A17

A18

+

-

A18

3 N·m

Ground 

screw, M5

Summary of Contents for QC-PDS SERCOS-II

Page 1: ...FAGOR AUTOMATION Ref 1801 B QC PDS Installation guide Original instructions FAGOR AUTOMATION DRAFT SERCOS II...

Page 2: ...damage caused by the influence of other nearby equipment EC Declaration of Conformity and Warranty Terms The warranty terms may be requested from your Fagor Automation representative or through the us...

Page 3: ...rning may mean not complying with some safety regulation INFORMATION symbol Notes warnings advises and recommendations Ground protection symbol It indicates that that point must be under voltage i INF...

Page 4: ...tion E21D Direct feedback connection A17 connection terminals of the DC BUS under the lid A18 24 V DC electric power supply input U V W E21D E21 X6 X5 X12 do NOT install X34 do NOT install X13 X1 Vers...

Page 5: ...following radio interference categories EN 61800 3 category C3 4 Dimensions 4 1 Auxiliary power supply QC APSS 15 4 2 Spindle drive QC DR 275 SS2 Connector Function A59 Fan power supply and disconnec...

Page 6: ...data A18 A20 A59 X12 X13 X33 X34 X35 X60 LIM 160 X60 QC RPS Tightening torque min max 0 5 0 6 N m Section 1 mm Screwdriver flat head 0 6x3 5 mm Length to strip 8 mm Tightening torque min max 0 5 0 6 N...

Page 7: ...st reference Storage Ambient temperature Acc to IEC 60721 3 1 IEC 61800 2 1K4 25 C to 60 C Transport Damp heat test steady state Acc to IEC 60068 2 78 IEC 61800 5 1 P supply disconnected 40 C 2 C and...

Page 8: ...ross section of the conductor wires connected to the power supply terminals Comply with local regulations on grounding WARNING The system must always be installed before applying voltage according to...

Page 9: ...order to reduce radiated emissions Use simple shielding for the motor encoder cable The system complies with current regulations regarding immunity with simple shield MANDATORY Installations of large...

Page 10: ...See figure below 373 39 39 78 78 117 78 78 78 78 117 39 77 389 389 467 39 39 39 156 117 78 QC APSS 15 QC DR 275 SS2 QC RPS 160 SN0 LIM 160 39 277 M6 R2 75 M6 39 277 M6 R2 75 M6 152 1 00 464 39 277 99...

Page 11: ...ssories are designed for the purpose of making DC power bus connections between the QC DR 275 SS2 and QC RPS 160 SN0 equipment and tighten the DIN 6923 M10 nuts See figures 1B 2B 1B 2B 24 N m 24 N m 2...

Page 12: ...DC currents This requires the use of a differential breaker Electrical connections Single pole power cables The range of single pole shielded MPC 1xS power cables supplied on request by FAGOR to make...

Page 13: ...minal box and to the grounding plate in the electrical cabinet L1 L2 L3 PE S 2 MPC 1xS MPC 1xS FM9 SPINDLE MOTOR QC APSS 15 QC DR 275 SS2 QC RPS 160 SN0 LIM 160 It is not necessary to remove the lid f...

Page 14: ...m m 2 Sy stem co nnect ion d iagram I n t e r n a l B u s W i r e R i b b o n C a b l e P O W E R D C B U S w i t h Q C R P S 1 6 0 S N 0 I N O U T X 1 X 1 R S 2 3 2 S e r i a l l i n e i n t e r f a...

Page 15: ...D S1 MECHANICAL MAIN SWITCH KM1 GND Q1 DIFFERENTIAL BREAKER EARLY OPEN CONTACT KA3 2 KA3 1 24VDC AT X35 3 RPS ENABLE 24VDC OFF DELAY TIMER KA3 OFF DELAY CONTACT OFF DELAY CONTACT 3x 400 480 VAC FUSES...

Page 16: ...ation Guide Ref 1801 B Code 14460253 Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 719 200 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation...

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