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QCIG-4/16

Q

uer

C

us SERCOS-II Drive System. 

I

nstallation

 G

uide. Ref.1801/B

Spindle drive.  
QC-DR-275-SS2 

The QC-DR-275-SS2 drive that comprises part of the
·

Q

uer

C

us-

P

ower 

D

rive 

S

ystem· with FAGOR's

SERCOS-II is a simple and stackable modular design
drive that governs the torque (or speed and position,
along with the CNC) of a spindle asynchronous motor up
to 275 A.

Regenerative main power supply. 
QC-RPS-160-SN0

The FAGOR QC-RPS-160-SN0 regenerative regulated
power supply is connected through the LIM 60 line
interface module (mains choke) to the mains
supply, of between 400 V AC (1-10%) and 480 V AC
(1+10%) with a mains frequency of (50 ±2) Hz and (60
±2) Hz.

Connector

Function

U, V, W

Motor power connection terminals

X1

Internal communication bus

X5

RS-232 serial line

X6

SERCOS-II interface

X12

Holding brake connection.
Not applicable for spindle motors 

X13

S

afe 

T

orque 

O

ff.

X34

S

afe 

B

rake 

C

ontrol. 

Not applicable for spindle motors

E21

Motor feedback connection

E21D

Direct feedback connection

A17

+/-

 connection terminals of the DC BUS under the lid

A18

+24 V DC electric power supply input

U

V

W

E21D

E21

X6

X5

X12

do NOT install

X34

do NOT install

X13

X1

Version/Model 
label

- /+/ - terminals 

BUS DC

 under 

the removable lid

Ground 

screw, M6

A17

A17

A18

under the 
twist opening 
lid

Washer 
M10 
and nut 
DIN 6923 
M10

3x

Washer 
M10 
and nut
DIN 6923 
M10

3x

Leds de estado
Display 7 segmentos
Switches RPS/RB6

U

V

X5

X6

X1

X35

A18

under the 
twist opening 
lid

Version/Model
label

- /+/ - terminals 

BUS DC

 under 

the removable lid

A17

not used

A17

not used

X12

X60

W

Washer 
M10 
and nut 
DIN 6923 
M10

3x

Washer 
M10 
and nut 
DIN 6923 
M10

3x

Ground 

screw, M6

Connector

Function

U, V, W

Terminals for the mains phases derived from the LIM

X1

Internal communication bus

X5

RS-232 serial line

X6

SERCOS-II interface

X12

External “-KM1 contactor” control

X60

Line voltage feedback, L1-L2-L3

X35

Control signals

A17

+/-

 connection terminals of the DC BUS under the lid

·not used·

A18

+24 V DC electric power supply input

See ·status indicator LEDs·, ·7 segment display· and ·selector switches
under operating mode· for the corresponding sections in this manual.

Summary of Contents for QC-PDS SERCOS-II

Page 1: ...FAGOR AUTOMATION Ref 1801 B QC PDS Installation guide Original instructions FAGOR AUTOMATION DRAFT SERCOS II...

Page 2: ...damage caused by the influence of other nearby equipment EC Declaration of Conformity and Warranty Terms The warranty terms may be requested from your Fagor Automation representative or through the us...

Page 3: ...rning may mean not complying with some safety regulation INFORMATION symbol Notes warnings advises and recommendations Ground protection symbol It indicates that that point must be under voltage i INF...

Page 4: ...tion E21D Direct feedback connection A17 connection terminals of the DC BUS under the lid A18 24 V DC electric power supply input U V W E21D E21 X6 X5 X12 do NOT install X34 do NOT install X13 X1 Vers...

Page 5: ...following radio interference categories EN 61800 3 category C3 4 Dimensions 4 1 Auxiliary power supply QC APSS 15 4 2 Spindle drive QC DR 275 SS2 Connector Function A59 Fan power supply and disconnec...

Page 6: ...data A18 A20 A59 X12 X13 X33 X34 X35 X60 LIM 160 X60 QC RPS Tightening torque min max 0 5 0 6 N m Section 1 mm Screwdriver flat head 0 6x3 5 mm Length to strip 8 mm Tightening torque min max 0 5 0 6 N...

Page 7: ...st reference Storage Ambient temperature Acc to IEC 60721 3 1 IEC 61800 2 1K4 25 C to 60 C Transport Damp heat test steady state Acc to IEC 60068 2 78 IEC 61800 5 1 P supply disconnected 40 C 2 C and...

Page 8: ...ross section of the conductor wires connected to the power supply terminals Comply with local regulations on grounding WARNING The system must always be installed before applying voltage according to...

Page 9: ...order to reduce radiated emissions Use simple shielding for the motor encoder cable The system complies with current regulations regarding immunity with simple shield MANDATORY Installations of large...

Page 10: ...See figure below 373 39 39 78 78 117 78 78 78 78 117 39 77 389 389 467 39 39 39 156 117 78 QC APSS 15 QC DR 275 SS2 QC RPS 160 SN0 LIM 160 39 277 M6 R2 75 M6 39 277 M6 R2 75 M6 152 1 00 464 39 277 99...

Page 11: ...ssories are designed for the purpose of making DC power bus connections between the QC DR 275 SS2 and QC RPS 160 SN0 equipment and tighten the DIN 6923 M10 nuts See figures 1B 2B 1B 2B 24 N m 24 N m 2...

Page 12: ...DC currents This requires the use of a differential breaker Electrical connections Single pole power cables The range of single pole shielded MPC 1xS power cables supplied on request by FAGOR to make...

Page 13: ...minal box and to the grounding plate in the electrical cabinet L1 L2 L3 PE S 2 MPC 1xS MPC 1xS FM9 SPINDLE MOTOR QC APSS 15 QC DR 275 SS2 QC RPS 160 SN0 LIM 160 It is not necessary to remove the lid f...

Page 14: ...m m 2 Sy stem co nnect ion d iagram I n t e r n a l B u s W i r e R i b b o n C a b l e P O W E R D C B U S w i t h Q C R P S 1 6 0 S N 0 I N O U T X 1 X 1 R S 2 3 2 S e r i a l l i n e i n t e r f a...

Page 15: ...D S1 MECHANICAL MAIN SWITCH KM1 GND Q1 DIFFERENTIAL BREAKER EARLY OPEN CONTACT KA3 2 KA3 1 24VDC AT X35 3 RPS ENABLE 24VDC OFF DELAY TIMER KA3 OFF DELAY CONTACT OFF DELAY CONTACT 3x 400 480 VAC FUSES...

Page 16: ...ation Guide Ref 1801 B Code 14460253 Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 719 200 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation...

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