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QCIG-8/16

Q

uer

C

us SERCOS-II Drive System. 

I

nstallation

 G

uide. Ref.1801/B

Install the QUERCUS system as far away as
possible from air inputs and outputs.

Carry out periodic maintenance on air filters.

Mechanical considerations

Electrical considerations

Electrical conditions

Power voltage input: 
3 AC, 400 V AC (1-10 %) to 480 V AC (1+10 %)
DC BUS: 500/800 V DC

Electrical precautions

Once the installation has been completed and before
handling any of the terminals on the QUERCUS
equipment, follow the instructions in the order below:

Indications regarding EMC

Electromagnetic Compatibility is covered by the following
standards:

Conditions

Standard

Test reference

Transport

Vibration

Acc. to:
IEC 60721-3-2

Class 2M1, vibration sinusoidal
2 Hz < f 



9 Hz, 3.5 mm amplitude

9 Hz < f 

 200 Hz, 1 g

200 Hz < f 

 500 Hz, 1.5 g

Shock limits

Acc. to:
IEC 60721-3-2 
IEC 61800-2

Class 2M1, 
equipment in its 
transport package

Operation

Environmental 
testing-vibration
(sinusoidal)

Acc. to:
IEC 60068-2-6 
Test Fc

Vibration sinusoidal
10 Hz 



 57 Hz,

0.075 mm 
constant amplitude
57 Hz 



 150 Hz, 

1 g constant acceleration

Degrees of 
protection 
provided by 
enclosure
(IP code)

Acc. to:
EN 60529

IP xx. 
It should be installed 
inside of an electrical 
cabinet

Acc. to: 
IEC 61800-5-1

Protection 
class

Class I (with protective conductor system)
Mains overvoltages, category III
Pollution degree 2 
Altitude < 2 000 m (6561.66 ft) asl
Distribution systema: TN/TT.
Diagrams with grounding on a vertex are not 
permitted.

MANDATORY.

Only qualified personnel who know and understand the
contents of this manual and all the other documentation
related to this product and have been properly trained on
this safety subject to recognize and prevent existing
risks, are authorized to work with this QUERCUS system.
Only qualified personnel may install, set up, repair and
maintain this equipment.

MANDATORY.

The installation must be fully compliant with all the
requirements of the local and national electrical
regulations and all other applicable regulations.

MANDATORY.

As for possible high leak currents (3.5 mA AC or 10 mA
DC), use a protection ground wire with a cross section of
at least S/2, where S (mm²) is the cross section of the
conductor wires connected to the power supply terminals.
Comply with local regulations on grounding.

WARNING.

The system must always be installed before applying
voltage according to the EN 60204-1 standard. Ignoring it
may cause serious injuries, even death.

WARNING.

Always disconnect all power supplies, including the
external power that feeds the control board that could
be present.

Wait at least 10 minutes · MAX DISCHARGE TIME:
10 min · until the capacitors of the DC bus are fully
discharged. This precaution is indicated on the cover
of the DC bus. 

There is no assurance that there is no voltage in the
DC bus when the D7 indicator light is turned off.
Accordingly, never handle the DC bus even when the
D7 led is turned off.  

Make sure that the DC BUS voltage is lower than 60
V DC. This precaution is indicated on the front of the
equipment near the cover of the DC bus with the
legend · DANGER, RISK OF ELECTRIC SHOCK ·.

Assemble and close all covers and connect the
QUERCUS system to the ground before supplying
voltage.

Eliminate the mains voltage using an appropriate
switch to obtain a condition without voltage.

MANDATORY.

T h e   g r o u n d i n g   c a b l e   s h o u l d   c o m p l y   w i t h   t h e
corresponding (applicable) standards. Always connect
the ground to the cable shields at both ends, knowing that
the shields are not protection ground conductors.

MANDATORY.

The electrical installation my comply with standard EN
60204-1.

EN 61800-3:2004
/A1:2011 

* note)

Category C3. Adjustable speed electrical
p o w e r   d r i v e   s y s t e m s .   P a r t   3 :   E M C
requirements and specific test methods.

IEC 61800-5-2: 2016 Adjusta ble  sp eed elec trical power d rive

systems - Part 5-2: Safety requirements -
Functional.

* note)

 

MANDATORY.

The EMC directive defines equipment as any device or
fixed installation. This device is identified as a fixed
installation and is meant to work inside an electrical
cabinet according to category C3 and meeting the EN
61800-3 standard.

* note)

 

MANDATORY.

The installation that includes this product may need a
harmonic suppressing filter to comply with the EN 61800-
3 standard which is harmonized with the EMC Directive.
Otherwise, when applying solutions to limit the harmonics
in each QUERCUS system included in the installation
could be an expensive solution and/or would not make any
technical sense. It is better to apply a global solution.

Summary of Contents for QC-PDS SERCOS-II

Page 1: ...FAGOR AUTOMATION Ref 1801 B QC PDS Installation guide Original instructions FAGOR AUTOMATION DRAFT SERCOS II...

Page 2: ...damage caused by the influence of other nearby equipment EC Declaration of Conformity and Warranty Terms The warranty terms may be requested from your Fagor Automation representative or through the us...

Page 3: ...rning may mean not complying with some safety regulation INFORMATION symbol Notes warnings advises and recommendations Ground protection symbol It indicates that that point must be under voltage i INF...

Page 4: ...tion E21D Direct feedback connection A17 connection terminals of the DC BUS under the lid A18 24 V DC electric power supply input U V W E21D E21 X6 X5 X12 do NOT install X34 do NOT install X13 X1 Vers...

Page 5: ...following radio interference categories EN 61800 3 category C3 4 Dimensions 4 1 Auxiliary power supply QC APSS 15 4 2 Spindle drive QC DR 275 SS2 Connector Function A59 Fan power supply and disconnec...

Page 6: ...data A18 A20 A59 X12 X13 X33 X34 X35 X60 LIM 160 X60 QC RPS Tightening torque min max 0 5 0 6 N m Section 1 mm Screwdriver flat head 0 6x3 5 mm Length to strip 8 mm Tightening torque min max 0 5 0 6 N...

Page 7: ...st reference Storage Ambient temperature Acc to IEC 60721 3 1 IEC 61800 2 1K4 25 C to 60 C Transport Damp heat test steady state Acc to IEC 60068 2 78 IEC 61800 5 1 P supply disconnected 40 C 2 C and...

Page 8: ...ross section of the conductor wires connected to the power supply terminals Comply with local regulations on grounding WARNING The system must always be installed before applying voltage according to...

Page 9: ...order to reduce radiated emissions Use simple shielding for the motor encoder cable The system complies with current regulations regarding immunity with simple shield MANDATORY Installations of large...

Page 10: ...See figure below 373 39 39 78 78 117 78 78 78 78 117 39 77 389 389 467 39 39 39 156 117 78 QC APSS 15 QC DR 275 SS2 QC RPS 160 SN0 LIM 160 39 277 M6 R2 75 M6 39 277 M6 R2 75 M6 152 1 00 464 39 277 99...

Page 11: ...ssories are designed for the purpose of making DC power bus connections between the QC DR 275 SS2 and QC RPS 160 SN0 equipment and tighten the DIN 6923 M10 nuts See figures 1B 2B 1B 2B 24 N m 24 N m 2...

Page 12: ...DC currents This requires the use of a differential breaker Electrical connections Single pole power cables The range of single pole shielded MPC 1xS power cables supplied on request by FAGOR to make...

Page 13: ...minal box and to the grounding plate in the electrical cabinet L1 L2 L3 PE S 2 MPC 1xS MPC 1xS FM9 SPINDLE MOTOR QC APSS 15 QC DR 275 SS2 QC RPS 160 SN0 LIM 160 It is not necessary to remove the lid f...

Page 14: ...m m 2 Sy stem co nnect ion d iagram I n t e r n a l B u s W i r e R i b b o n C a b l e P O W E R D C B U S w i t h Q C R P S 1 6 0 S N 0 I N O U T X 1 X 1 R S 2 3 2 S e r i a l l i n e i n t e r f a...

Page 15: ...D S1 MECHANICAL MAIN SWITCH KM1 GND Q1 DIFFERENTIAL BREAKER EARLY OPEN CONTACT KA3 2 KA3 1 24VDC AT X35 3 RPS ENABLE 24VDC OFF DELAY TIMER KA3 OFF DELAY CONTACT OFF DELAY CONTACT 3x 400 480 VAC FUSES...

Page 16: ...ation Guide Ref 1801 B Code 14460253 Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 719 200 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation...

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