background image

Q

uer

C

us SERCOS-II Drive System. 

I

nstallation

 G

uide. Ref.1801/B

QCIG-9/16

EMC instructions for equipment installation

Use equipotential wires in systems with:

Repair

* note)

 

MANDATORY.

This type of PDS is not intended to be used on a low-
voltage public network which supplies domestic
premises. Radio frequency interference is expected if
used on such a network. However, equipment whose
compliance with the essential requirements set out in
item 

1. General requirements

 of annex I of the EMC

Directive that are not ensured in residential areas will
include an indication with this use restriction.

MANDATORY.

Use the copper plates that are provided as
accessories in the assembly.

Make the connections with wide contact surfaces for
the metal parts.

Remove the paint from contact surfaces.

Try to increase conductivity on two-dimensional
contacts.

Install a protection circuit if there is a risk of
overvoltage.

Route the electrical energy supply lines from the lines
carrying the information. 
Note. The electrical field which could induce voltage
spikes on the information lines decreases with
distance.

Route the motor cable at a distance of at least 20 cm
from the signal cable or use shielding plates between
the motor cable and signal cable.

Do not run field bus cables and signal through a single
conduit with DC and AC lines with voltages over 60 V.
The field bus cables, signal lines and analog lines can
be installed in a same conduit. 
Recommendation. Separate the conduits where the
cables are running at least 20 cm and make them as
short as possible. Do not install unnecessary cable
loops and use short cables from the central ground
point for connecting to a ground point outside  the
electrical cabinet. 

Avoid induction loops by choosing common routes for
power, signal and data circuit cables.

Use shielded cables for power supply and motor.

On shielded cables, the unshielded portion of the
cable used to connect them to the connectors must be
as short as possible in order to reduce radiated
emissions.

Use simple shielding for the motor encoder cable. The
system complies with current regulations regarding
immunity with simple shield.

MANDATORY.

Installations of large areas.

Different voltage sources.

Mains through several buildings reducing the current
in the cable shield and the emissions. Connect to
ground the electrical cabinet, the door, the mounting
plate, with ground straps or cables with a cross section
larger than 10 mm² (AWG 6).

MANDATORY.

The ground shields of the digital signal wires must be
connected at both ends to a large surface or through
a conductive housing of the connector. This reduces
disturbances that affect the signal cables and also the
emissions.

The ground shields of the analog signal wires must be
connected directly to the device (signal input),
reducing the ground loops due to low frequency
disturbances.

When a unit does not have a ground connection, the
shield must be connected on the side of the unit
connected to ground.

To connect large cable shield surfaces, use cable and
ground clamps.

Run a single shielded cable, in one piece, without
joints. If a cable must necessary be cut for the
installation, connect it with the shield connections and
through a metal cover at the cut (joint) point. In the
worst case, if it is not possible to use shielded
connectors, keep a minimum length of cable exposed
to disturbances guaranteeing a good connection
between the shields.

Mount switching devices such as contactors, relays
or electro-valves with interference suppression
elements or arc suppressors (e.g. diodes, varistors,
RC circuits).

Install power and control components separately.

Use equipotential cables when having long lines to
reduce the current through the cable shield.

When connecting power cables, the shield of this
cable should be connected to a ground bar.

DANGER.

Neither the user nor the machine manufacturer is
authorized to modificate or repair the drive, not even
to replace boards.

In the event that any safety function suffers a failure,
replace the drive with the same model of the same
version or later and set identical parameters on the
replacement model.

Conduct the partial acceptance test.

Summary of Contents for QC-PDS SERCOS-II

Page 1: ...FAGOR AUTOMATION Ref 1801 B QC PDS Installation guide Original instructions FAGOR AUTOMATION DRAFT SERCOS II...

Page 2: ...damage caused by the influence of other nearby equipment EC Declaration of Conformity and Warranty Terms The warranty terms may be requested from your Fagor Automation representative or through the us...

Page 3: ...rning may mean not complying with some safety regulation INFORMATION symbol Notes warnings advises and recommendations Ground protection symbol It indicates that that point must be under voltage i INF...

Page 4: ...tion E21D Direct feedback connection A17 connection terminals of the DC BUS under the lid A18 24 V DC electric power supply input U V W E21D E21 X6 X5 X12 do NOT install X34 do NOT install X13 X1 Vers...

Page 5: ...following radio interference categories EN 61800 3 category C3 4 Dimensions 4 1 Auxiliary power supply QC APSS 15 4 2 Spindle drive QC DR 275 SS2 Connector Function A59 Fan power supply and disconnec...

Page 6: ...data A18 A20 A59 X12 X13 X33 X34 X35 X60 LIM 160 X60 QC RPS Tightening torque min max 0 5 0 6 N m Section 1 mm Screwdriver flat head 0 6x3 5 mm Length to strip 8 mm Tightening torque min max 0 5 0 6 N...

Page 7: ...st reference Storage Ambient temperature Acc to IEC 60721 3 1 IEC 61800 2 1K4 25 C to 60 C Transport Damp heat test steady state Acc to IEC 60068 2 78 IEC 61800 5 1 P supply disconnected 40 C 2 C and...

Page 8: ...ross section of the conductor wires connected to the power supply terminals Comply with local regulations on grounding WARNING The system must always be installed before applying voltage according to...

Page 9: ...order to reduce radiated emissions Use simple shielding for the motor encoder cable The system complies with current regulations regarding immunity with simple shield MANDATORY Installations of large...

Page 10: ...See figure below 373 39 39 78 78 117 78 78 78 78 117 39 77 389 389 467 39 39 39 156 117 78 QC APSS 15 QC DR 275 SS2 QC RPS 160 SN0 LIM 160 39 277 M6 R2 75 M6 39 277 M6 R2 75 M6 152 1 00 464 39 277 99...

Page 11: ...ssories are designed for the purpose of making DC power bus connections between the QC DR 275 SS2 and QC RPS 160 SN0 equipment and tighten the DIN 6923 M10 nuts See figures 1B 2B 1B 2B 24 N m 24 N m 2...

Page 12: ...DC currents This requires the use of a differential breaker Electrical connections Single pole power cables The range of single pole shielded MPC 1xS power cables supplied on request by FAGOR to make...

Page 13: ...minal box and to the grounding plate in the electrical cabinet L1 L2 L3 PE S 2 MPC 1xS MPC 1xS FM9 SPINDLE MOTOR QC APSS 15 QC DR 275 SS2 QC RPS 160 SN0 LIM 160 It is not necessary to remove the lid f...

Page 14: ...m m 2 Sy stem co nnect ion d iagram I n t e r n a l B u s W i r e R i b b o n C a b l e P O W E R D C B U S w i t h Q C R P S 1 6 0 S N 0 I N O U T X 1 X 1 R S 2 3 2 S e r i a l l i n e i n t e r f a...

Page 15: ...D S1 MECHANICAL MAIN SWITCH KM1 GND Q1 DIFFERENTIAL BREAKER EARLY OPEN CONTACT KA3 2 KA3 1 24VDC AT X35 3 RPS ENABLE 24VDC OFF DELAY TIMER KA3 OFF DELAY CONTACT OFF DELAY CONTACT 3x 400 480 VAC FUSES...

Page 16: ...ation Guide Ref 1801 B Code 14460253 Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 719 200 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation...

Reviews: