Fagor QC-PDS Hardware Manual Download

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  

Power supplies

POWER SUPPLIES

n-rege

nerative

Pow

er Su

ppli

Ref.2003

· 43 ·

QC-PDS

HARDWARE

Environmental conditions and mechanical specifications

T. H2/2

Non-regenerative QC-PS-045 power supply. Size |1. Width: 78 mm. Electrical data.

Model

QC-PS-045

Main power supply

Line voltage

3 AC, 400 (1-10 %) V AC / 480 (1+10 %) V AC

Line frequency

48 ... 62 Hz

Mains power consumption (S1)

47 kW (400 V AC) / 56 kW (480 V AC)

Maximum rated input current

67 A

Power conductor cross-section for the max.
nominal current according to EN 60204-1, table 6
method B2

25 mm²
The recommended cross-section will depend on the rated
operating power.

Max. cross-section of the power cables

25 mm²

DC power BUS voltage, VBUS rated

565/800 V DC

Rated output current
at the DC BUS

80 A
For high temperatures, refer to derating power reduction
graphs

Rated output power at the DC BUS

45 kW (400 V AC) / 54 kW (480 V AC)

Peak input power at the DC BUS

135 kW (3 s)

Mains filter

MAIN FILTER 75A-A

Consumption of the module control circuit itself

< 50 mA at 24 V DC (< 1.2 W)

Ballast circuit on/off

775/765 V DC

Minimum external braking resistors



Filter capacity

2870 µF, 900 V DC

Energy stored in the capacitors

0,5 C V ²

Maximum ·system ok· contact voltage

+24 V DC

Maximum ·system ok· contact current

1 A

Power dissipated at maximum load

250 W

WARNING.

The

QC-PS-045

main power supply supports a line voltage of

up to 480 (1+10 %) V AC.

T. H2/3

Non-regenerative power supplies. Environmental conditions and mechanical specifications.

Models

QC-PS-025

QC-PS-045

Operating ambient temperature

5°C/45°C (41°F/113°F)

Ambient operating temperature

-25°C/+60°C (-13°F/+140°F)

Ambient temperature in transportation

-25°C/+70°C (-13°F/+158°F)

Ambient humidity range

< 90 % (non condensing at 45°C/113°F)

Maximum altitude above sea level
without loss of performance

2 000 m / 6 561 ft

Operating vibration

1 g

Shipping vibration

1.5 g

Sealing degree

Open IP xx.

Size

Width in mm | in

78 | 3.1

Approx. mass in kg | lb

5.3 | 11.7

6.0 | 13.2

Open IP xx

, to be installed inside a cabinet or assembly that provides the required access protection.

Summary of Contents for QC-PDS

Page 1: ...DRIVE QC PDS Hardware manual Ref 2003...

Page 2: ...s are regularly checked and updated implementing the pertinent corrections in later editions Fagor Automation S Coop will not be held responsible for any losses or damage direct indirect or by chance...

Page 3: ...ditions 37 Electrical Conditions 38 2 POWER SUPPLIES 39 Non regenerative Power Supplies 40 Regenerative Power Supplies 53 3 DRIVES 81 Single drives 82 Status indicator LED s 119 Dual drives 121 Status...

Page 4: ...5 Checking the installation 301 9 FUNCTIONAL SAFETY 303 Main Characteristics of the Safety Functions 305 Inputs Outputs of the Safety Function Channels 306 Fault Detection and Reaction 307 Design Requ...

Page 5: ...h External Thermostat and Fan 353 External Thermostat 354 12 COMMERCIAL MODELS 355 Synchronous Servomotors 356 Asynchronous Motors 357 Modular Drives 359 Power Supplies 360 Auxiliary Equipment 361 Cab...

Page 6: ...6 I 6 Ref 2003 6 QC PDS HARDWARE This page intentionally left blank...

Page 7: ...d the Council of May 17 2006 with regard to machinery It also complies with all applicable provisions of the following directives Directive 2014 30 EU of the European Parliament and the Council of Feb...

Page 8: ...61800 5 1 2007 IEC 61800 5 1 2007 AMD1 2016 IEC 61800 5 2 2016 IEC 61508 1 2010 SIL 2 IEC 61508 2 2010 SIL 2 IEC 61508 4 2010 SIL 2 EN ISO 13849 1 2015 Cat 3 PL d which are certified in Certificate N...

Page 9: ...id revision of this report are met The certified components are listed in report FA94809T in the current valid revision IEC 61800 5 1 2007 IEC 61800 5 1 2007 AMD1 2016 IEC 61800 5 2 2016 IEC 61508 1 2...

Page 10: ...certificado concorda com a vers o atual dos Regulamentos de Testes e Certificag o do Grupo T V S D www tuv sud com ps_regulations e assim torna se parceiro no Sistema de Certificag o de Produtos e Se...

Page 11: ...I F NO S1 YES S2 DIRECT FEEDBACK INTERFACE SINGLE AXIS PEAK CURRENT A FS FUNCTIONAL SAFETY MDU DUAL USE DRIVE NO YES NO YES QC DR 07 07 FD2 FS MDU QC DR QUERCUS DUAL AXIS DRIVE COMMERCIAL MODELS Examp...

Page 12: ...UENCY Hz DC RATED CURRENT A DC 6 9 5 6 11 9 9 7 21 0 17 0 29 0 25 0 39 0 54 0 RATED POWER kW 3 9 3 0 6 0 7 0 11 0 12 0 16 0 17 0 22 0 30 0 RATED POWER hp 5 3 4 0 9 0 9 0 15 0 16 0 22 0 23 0 30 0 41 0...

Page 13: ...tomation S Coop B San Andr s 19 apdo 144 C P 20500 Arrasate Mondrag n Gipuzkoa Spain www fagorautomation com info fagorautomation es Customer Service Technical Service MAN QC PDS HARD CAS Code XXXXXXX...

Page 14: ...e options Bear in mind that some of the features or applications described in this manual are dependent on the installed software version of the QUERCUS CNC These considerations are indicated in the m...

Page 15: ...ial 5 Pad the unit inside the cardboard box with polyurethane foam on all sides 6 Seal the cardboard box with packaging tape or with industrial staples Storage Store the product only under the allowed...

Page 16: ...16 Ref 2003 16 Previous I QC PDS HARDWARE This page intentionally left blank...

Page 17: ...history shows the list of hardware elements that have been added to each manual version Refer to the man_qc_60_65_inst pdf CNC manual for the features included in the latest software version VERSION...

Page 18: ...18 Ref 2003 18 Previous II QC PDS HARDWARE This page intentionally left blank...

Page 19: ...standard in force at the location where the machine will be used as well as the environmental conditions specified and the technical data See chapter 1 DESCRIPTION sections 1 6 AMBIENT AND OPERATING C...

Page 20: ...unexpected system behavior Carefully install the cables in accordance with the EMC standards Do not adjust the unit with unknown data Start the system up carefully Ignoring these warning can cause ser...

Page 21: ...lan of the installation Do not use the safety function after that date 1 See sub section MISSION TIMES of section 9 11 MAINTENANCE REPAIR AND ANALYSIS OF HAZARDOUS EVENTS of this manual Safety symbols...

Page 22: ...mity The Warranty Conditions are available in the downloads section of FAGOR s corporate website at http www fagorautomation com type of file General terms and conditions of purchase warranty The Qual...

Page 23: ...of each model according to user needs man_fxm_ord_hand pdf english Description of synchronous FXM servomotors Selection of each model according to user needs man_fkm_ord_hand pdf english Description o...

Page 24: ...sh english Description of adjustments to the DDS MAB servo drive system Available parameters variables and commands Features Operation of the WinDDSSetup software for PC man_mab_hard pdf spanish engli...

Page 25: ...e following sub systems The power supply The servo drive The electrical motors and their feedback devices encoders It has been designed to be used in industrial environments and is used in conjunction...

Page 26: ...d SERCOS III interface See figures F H1 1 QUERCUS system with a non regenerative QC PS 025 main power supply and QC DR F single drives SERCOS III General diagram F H1 2 QUERCUS system with a non regen...

Page 27: ...045 main power supply and QC DR F single drives SERCOS III General diagram F H1 4 QUERCUS system with a non regenerative QC PS 045 main power supply and QC DR F single drives and QC DR FD2 dual drives...

Page 28: ...stem with a QC RPS F regenerative main power supply and QC DR F single drives SERCOS III General diagram F H1 6 QUERCUS system with a QC RPS F regenerative main power supply and QC DR F single drives...

Page 29: ...1 Ref 2003 29 QC PDS HARDWARE QUERCUS system with a QC RPS 160 SN0 and SERCOS II interface See figures F H1 7 QUERCUS system with QC RPS 160 SN0 regenerative power supply SERCOS II General diagram 0...

Page 30: ...ry Differential breaker Q1 Mandatory Transformer or autotrans T Optional Contactor KM1 Mandatory Mains filter MAIN FILTER Mandatory Chokes CHOKE Mandatory only for QC RPS regenerative power supplies P...

Page 31: ...f the QC PDS system with a non regenerative QC PS 025 power supply and a SERCOS III interface QC PS 025 non regenerative mains supply integrated auxiliary power supply Mains connection Three phase TN...

Page 32: ...th a non regenerative QC PS 045 power supply and a SERCOS III interface QC PS 045 main non regenerative power supply Mains connection Three phase TN TT mains 48 62 Hz 400 1 10 V AC to 480 1 10 V AC MA...

Page 33: ...wer supply and a SERCOS III interface QC BPM 100 bus protection module optional QC RPS X FX regenerative main power supply FM7 FM9 asynchronous motor Mains connection Three phase TN TT mains 48 62 Hz...

Page 34: ...power supply and a SERCOS II interface KM1 CONTACTOR QC APS3 15 24 V DC auxiliary power supply with a soft start and snubber QC RPS 160 SN0 regenerative main power supply Mains connection Three phase...

Page 35: ...nsulation Diagram of a Machine System 1 Ref 2003 35 QC PDS HARDWARE 1 4 Insulation Diagram of a Machine System QUERCUS CNC QC PDS MOTOR system F H1 12 Insulation diagram of a system QUERCUS CNC QC PDS...

Page 36: ...C DR Auxiliary equipment MAIN FILTER A CHOKE RPS QC BPM 100 QC CM 75 ER TH Stage 3 Electrical cabinet configuration and connection Dimension diagrams Block diagrams Connection diagrams Power and signa...

Page 37: ...1800 2 1K4 From 25 C to 60 C Shipping Damp heat test stationary state Meets IEC 60068 2 78 IEC 61800 5 1 Disconnected power supply 40 C 2 C and 93 2 3 without condensation Ambient temperature Meets IE...

Page 38: ...upply input 3 AC 400 1 10 V AC to 480 1 10 V AC DC BUS 500 800 V DC Electrical conditions Meets IEC 61800 5 1 Protection class Class I with protection conductors Over voltage category III Contaminatio...

Page 39: ...from the DC BUS It consists of a main power supply and it also has an integrated 24 V DC auxiliary power supply allowing the power system control electronics to be powered autonomously The QC PS 045 m...

Page 40: ...ee phase power input to the integrated auxiliary power supply FE Functional Earth or service earth Characteristics plate Version model label RESET button Status LEDs indicating D1 D2 D3 auxiliary powe...

Page 41: ...late Version model label RESET button not being used M5x8 bolts to connect the protective conductor PE PE Protective Earth Tightening torque 3 N m S16 M i c r o s e l e c t o r s w i t c h e s o f t h...

Page 42: ...ed output power at the DC BUS 25 kW 400 V AC 30 kW 480 V AC Peak input power at the DC BUS 75 kW 3 s Mains filter MAIN FILTER 42A A Consumption of the module control circuit itself 50 mA at 24 V DC 1...

Page 43: ...ilter MAIN FILTER 75A A Consumption of the module control circuit itself 50 mA at 24 V DC 1 2 W Ballast circuit on off 775 765 V DC Minimum external braking resistors 18 Filter capacity 2870 F 900 V D...

Page 44: ...l the connectors of the unit are polarized and they can only be connected in one position to avoid any inverted connections F H2 3 Non regenerative main power supply QC PS 025 Connector layout F H2 4...

Page 45: ...gth to strip mm 12 Min max cross section of solid conductor mm 0 75 10 0 Min max cross section of flexible conductor mm 0 75 6 0 Min max cross section of flexible conductor with a ferrule and without...

Page 46: ...data of the aerial plug in connector and the wire to be connected Pinout The pinout is labeled on the connector as L1 L2 L3 FE Installation See section 8 5 1 CONNECTING THE MAIN POWER SUPPLY TO THE M...

Page 47: ...8 Cross section of solid conductor mm 0 5 Cross section of flexible conductor mm 0 5 Cross section of flexible conductor with a ferrule and without a plastic sleeve mm 0 5 Length of socket mm 10 F H2...

Page 48: ...xternal braking resistor The following table shows the main data of the aerial connector and the wire to be connected Pinout Pin description Installation See section 8 5 6 CONNECTING THE EXTERNAL BRAK...

Page 49: ...CTING THE 24 V DC FROM AN AUXILIARY POWER SUPPLY Connector data Nr of poles 2 90 270 Gap mm 5 08 Min max tightening torque N m 0 4 0 5 Flat screwdriver size mm 0 6 x 3 5 Min max allowed cross section...

Page 50: ...e behind the bottom lid and identified as A17 This BUS provides a direct current output between 565 800V DC allowing the QC DR drives and the other equipment connected to the DC BUS to be powered Inst...

Page 51: ...leds Integrated auxiliary power supply Led Color Meaning red amber green D1 ON x x Over voltage in the 24 V DC power supply D2 ON x x Over current in the 24 V DC power supply D3 x x ON In the presence...

Page 52: ...NAL RESISTOR OFF OFF OFF Protection disabled OFF OFF ON ER TH 18 1100 OFF ON OFF ER TH 18 1000 FAN OFF ON ON ER TH 18 1800 ON OFF OFF ER TH 18 2200 ON ON OFF Protection disabled ON OFF ON ER TH 18 150...

Page 53: ...x18 screw to connect the protective conductor PE PE Protective Earth Tightening torque 5 N m A19 X11 U1 U V1 V W1 W three phase power input to the main power supply A18 24 V DC input A17 DC BUS pins U...

Page 54: ...access A18 M8x12 bolts for the protective conductor PE PE Protective Earth Tightening torque 8 N m U1 U V1 V W1 W M10 bolts Three phase power input to the main power supply A18 24 V DC input M10 bolt...

Page 55: ...S under cover X35 Basic control signals X1 Internal communication bus X6 SERCOS II X60 T1 T2 T3 L i n e v o l t a g e feedback X5 RS 232 serial line Status leds 7 segment display RPS RB6 switches Open...

Page 56: ...sing parameter VOLTAGE_REFERENCE DC power bus voltage VBUS max 750 V DC Rated output current S1 at the DC BUS 1 48 0 A Input current S6 40 at the DC BUS 1 62 4 A Rated output power S1 at the DC BUS 2...

Page 57: ...on 2 Programmable 650 V DC configuration 1 DC power bus voltage VBUS max 750 V DC Rated output current S1 at the DC BUS 1 250 A Input current S6 40 at the DC BUS 1 275 A Rated output power S1 at the D...

Page 58: ...13 F Ambient operating temperature 25 C 60 C 13 F 140 F Ambient temperature in transportation 25 C 70 C 13 F 158 F Ambient humidity range 90 non condensing at 45 C 113 F Maximum altitude above sea lev...

Page 59: ...ndicates that for a 10 minute cycle it works at constant power for four minutes P S6 40 and without load for six minutes 0 4 x rated current Pn Cycle at Pmax without previous load Periodic intermitten...

Page 60: ...RPS 030 F Power derating at 8 kHz Amb Temp PS1 PS6 40 C F kW kW 35 95 30 0 39 0 40 104 30 0 39 0 45 113 30 0 39 0 50 122 27 6 35 8 55 131 24 8 32 3 F H2 15 QC RPS 030 F Power derating curve at 8 kHz...

Page 61: ...0 F NOTE All the unit connectors are polarized they can only be connected in one direction and those that are exactly the same are also coded by coding pins to prevent inverted or improper connections...

Page 62: ...R SUPPLIES Regenerative Power Supplies 62 Ref 2003 62 QC PDS HARDWARE QC RPS 160 F F H2 18 Regenerative power supplies Size 9 SERCOS III Connector layout X12 X60 U1 U V1 V W1 W A17 A18 E21B E21A B10A...

Page 63: ...ER SUPPLIES Regenerative Power Supplies 2 Ref 2003 63 QC PDS HARDWARE QC RPS 160 SN0 F H2 19 Regenerative power supplies Size 9 SERCOS II Connector layout X12 X60 U1 U V1 V W1 W A17 A18 X1 X5 X35 X6 b...

Page 64: ...RPS 45 CHOKE The following table shows the main data of the aerial plug in connector and the wire to be connected Pinout The pinout is printed on the connector as U1 U V1 V W1 W Installation See secti...

Page 65: ...shown in the table below Pinout The label U1 U V1 V W1 W associated with the bolts is found on the upper part of the front plate Installation See section 8 5 1 CONNECTING THE MAIN POWER SUPPLY TO THE...

Page 66: ...before making the connection Connector data Nr of poles 4 Gap mm 3 5 Min max tightening torque N m 0 22 0 25 Flat screwdriver size mm 0 4 x 2 5 Max current mA 100 Min cross section mm 0 5 Max cross se...

Page 67: ...d the wire to be connected Pinout The pinout is printed on the connector as T1 T2 T3 Installation See section for further details on this installation see chapter 6 POWER LINE CONNECTION of this manua...

Page 68: ...o strip mm 8 Cross section of solid conductor mm 0 5 Cross section of flexible conductor mm 0 5 Cross section of flexible conductor with a ferrule and without a plastic sleeve mm 0 5 Length of socket...

Page 69: ...to the DC BUS The following table shows the main data of the aerial connector and the wire to be connected Pinout Pin description Installation See section 8 5 12 CONNECTING THE 24 V DC FROM AN AUXILI...

Page 70: ...DC BUS are behind the bottom lid and identified as A17 The DC BUS provides a direct current output between 565 800V DC feeding both the power supply and the drives connected to it Installation See se...

Page 71: ...ade using the following cable The physical connection of the Ethernet bus between the QUERCUS CNC numerical control and one of the single or dual drives or a regenerative power supply is made using th...

Page 72: ...he QC PDS system with the CNC that controls the axes The connection is made through fiber optic lines and it has a ring structure It comes with a node selecting rotary switch NODE for identifying the...

Page 73: ...PLIES Regenerative Power Supplies 2 Ref 2003 73 QC PDS HARDWARE X1 connector Internal communication bus Installation See section 8 5 5 CONNECTING THE INTERNAL COMMUNICATION BUS NOTE Only available at...

Page 74: ...adjust them Pinout Pin description Installation See section 8 6 9 RS 232 SERIAL LINE CONNECTION NOTE Only available at the QC RPS 160 SN0 model F H2 26 X5 connector Pinout T H2 18 X5 connector Pin de...

Page 75: ...S Configured unit SERCOS III with voltage DC BUS not enabled Configured unit SERCOS III with voltage DC BUS not enabled Error status Internal code error Miniboot error non DSP version axis 2 configure...

Page 76: ...ED blinking Indicates that the module is working in RB6 mode DC BUS ON Green LED on It indicates that the DC BUS is fully charged and the unit provides all its power at the BUS Electronic status indic...

Page 77: ...ough the Error Reset input pin 1 of X35 it will then require an error reset This RESET can be activated by pressing the button incorporating the power supply above the X5 connector Selector switches S...

Page 78: ...es required by the system are not met choose another switch configuration to obtain a higher DC BUS voltage 3 RPS operating mode Boost to 600 V DC The DC BUS voltage is lower than 600 V DC approx Sele...

Page 79: ...parameter VP5 650 V DC by default when the line voltage approaches the voltage setpoint of the DC BUS an E706 error code is prompted without any automatic adjustment required If its default value has...

Page 80: ...2 POWER SUPPLIES Power supplies 80 Ref 2003 QC PDS HARDWARE...

Page 81: ...drive Digital module that can govern dual axis torque and together with the QUERCUS CNC the speed and position Designed to control two synchronous servomotors working as feed axes Available models Th...

Page 82: ...B B Holding brake X13A Safe Torque Off A18 24 V DC 0 7 0 9 A input B10B B10A SERCOS III interface Access lid to DC BUS Opening and closing click tool A17 DC BUS terminals under cover E21A Motor feedb...

Page 83: ...A SERCOS III interface Access lid to DC BUS Opening and closing click tool A17 DC BUS terminals under cover E21A Motor feedback Characteristics plate Version model label E21B Direct feedback only for...

Page 84: ...der lid E21A Motor feedback Characteristics plate on side Version model label E21B Direct feedback only for models QC DR 275 FS2 X13A Safe Torque Off Four M10 bolts of the DC BUS under removable cover...

Page 85: ...I A17 BUS DC under lid E21 Motor feedback Characteristics plate on side Version model label E21D Direct feedback X1 Internal communication bus Node selector X13 Safe Torque Off X34 Safe Brake Control...

Page 86: ...ol fc 8 kHz Internal ventilation QC DR 007 012 021 030 040 055 080 120 In A 3 5 5 4 9 8 15 0 20 0 21 0 40 0 60 0 Ip A 7 0 10 8 19 6 30 0 40 0 42 0 80 0 120 0 Pcal kW 2 4 3 7 6 7 10 4 13 9 14 5 27 7 41...

Page 87: ...0 Hz depends on the motor drive set The recommended cross section depends on the rated operating power of the connected motor Equal to or higher than 550 Hz only for QC DR MDU dual use T H3 6 Single d...

Page 88: ...f power bolts for the motor phase connection mm M10x20 Rated output frequency for A19 X11 0 550 Hz Current bandwidth 800 Hz Speed bandwidth 100 Hz depends on the motor drive set The recommended cross...

Page 89: ...ic duration factor means that for every 10 second cycle it works at a constant current of IS3 5 2xIN for 0 5 seconds and at rated current for 9 5 seconds Load cycle S6 40 Periodic uninterrupted duty c...

Page 90: ...ent derating at 4 kHz QC DR 012 F single drive for feed axis F H3 10 Current derating at 4 kHz QC DR 021 F single drive for feed axis A 7 0 3 5 3 5 9 5 5 5 1 3 1 C F I N I M A X 4 5 1 1 3 4 0 1 0 4 5...

Page 91: ...0 30 0 40 104 15 0 30 0 45 113 15 0 30 0 50 122 13 8 27 6 55 131 12 4 24 8 A 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 3 0 0 I S 6 4 0 2 3 1 QC DR 030 F spindle Tamb IS1 IS6 40 C F A...

Page 92: ...95 27 5 55 0 40 104 27 5 55 0 45 113 27 5 55 0 50 122 25 7 51 4 55 131 23 7 47 5 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 5 5 0 4 2 3 I S 6 4 0 A QC DR 055 F spindle Tamb IS1 IS6 40 C...

Page 93: ...C F A A 35 95 60 0 120 0 40 104 60 0 120 0 45 113 60 0 120 0 50 122 57 5 115 0 55 131 52 8 105 6 A 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 9 2 3 1 2 0 0 I S 6 4 0 QC DR 120 F spindl...

Page 94: ...max C F A A 35 95 5 4 10 8 40 104 5 4 10 8 45 113 5 4 10 8 50 122 5 1 10 2 55 131 4 9 9 8 A 1 9 6 9 8 3 5 9 5 5 5 1 3 1 C F I N I M A X 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 QC DR 021 F feed axis Tamb IN Imax...

Page 95: ...20 0 40 0 40 104 20 0 40 0 45 113 20 0 40 0 50 122 19 2 38 4 55 131 18 1 36 2 A 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 2 8 6 2 2 0 I S 6 4 0 QC DR 040 F spindle Tamb IS1 IS6 40 C F...

Page 96: ...40 0 80 0 40 104 40 0 80 0 45 113 40 0 80 0 50 122 34 5 69 0 55 131 28 9 57 8 A 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 6 2 4 4 8 0 I S 6 4 0 QC DR 080 F spindle Tamb IS1 IS6 40 C F...

Page 97: ...rent derating at 8 kHz QC DR 275 single drive for spindle A 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 1 5 4 0 I S 6 4 0 1 6 9 4 QC DR 275 spindle Tamb IS1 IS6 40 C F A A 35 95 154 0 16...

Page 98: ...040 QC DR 055 QC DR 080 QC DR 120 Mp Mp Mo Mp Mp Mo Mp Mp Mo Mp Mp Mo Mp Mp Mo Mp Mp Mo FKM63 40A 30 8 2 4 42 3 3 4 51 0 4 0 FKM64 20A 53 1 3 2 66 0 4 0 FKM64 30A 40 8 2 5 54 4 3 3 66 0 4 0 FKM64 40A...

Page 99: ...M7 B220 E01 210 0 315 1 22 0 33 0 QC DR 120 F 4 8 FM7 A370 E01 235 0 356 0 37 0 56 0 QC DR 160 F 4 QC DR 225 F 8 FM7 B280 E01 267 4 401 1 28 0 42 0 QC DR 120 F 4 QC DR 160 F 8 FM7 A510 E01 E02 325 0 4...

Page 100: ...Rated torque Rated power Spindle drive fc Mn S1 S6 40 Pn S1 S6 40 Reference N m kW kHz FM7 A037 S5C A 23 3 34 7 3 7 5 5 QC DR 030 F 4 8 FM7 A055 S5C A 34 7 48 5 5 5 7 7 QC DR 030 F 4 8 FM7 A075 S5C A...

Page 101: ...crew connection with tension sleeve and automatic click and lock system supplied as an accessory They are used to connect the power to the motor Accordingly this connector will be available for the in...

Page 102: ...ly this connector will be available for the indicated models to power the motor Pinout The pinout is printed on the connector as U V W Installation See section 8 5 3 MOTOR POWER CONNECTION Connector d...

Page 103: ...s connector will be available for the indicated models to power the motor The following table shows the main data of the aerial plug in connector and the wire to be connected Pinout The pinout is prin...

Page 104: ...d at the end of each MPC 1xS single pole cable before making the connection for each phase See the figure Pinout The pinout is printed as U1 U V1 V W1 W on the upper part of the of the front plate of...

Page 105: ...the wire to be connected Pinout Pin description The pinout is printed on the connector as B B Installation See section FEED AXIS SERVOMOTOR WITH BRAKE on 8 5 3 MOTOR POWER CONNECTION Connector data N...

Page 106: ...ive is made using the following cable The physical connection of the Ethernet bus between the QUERCUS CNC numerical control and one of the single or dual drives or a regenerative power source is made...

Page 107: ...US that controls the axes The connection is made through fiber optic lines and it has a ring structure It has a rotary switch for the node selection that identifies each of the modules both drives and...

Page 108: ...Pinout Pin description Installation See section 8 6 9 RS 232 SERIAL LINE CONNECTION NOTE Only available at the QC DR 275 SS2 model F H3 41 X5 connector Pinout T H3 17 X5 connector Pin description Pin...

Page 109: ...h to strip mm 8 Min max cross section of solid conductor mm 0 5 Min max cross section of flexible conductor mm 0 5 Min max cross section of flexible conductor with a ferrule and without a plastic slee...

Page 110: ...m 2 5 Section mm 0 5 Connection data Length to strip mm 8 Min max cross section of solid conductor mm 0 5 Min max cross section of flexible conductor mm 0 5 Min max cross section of flexible conductor...

Page 111: ...Description 1 A COS Signal A 1Vpp cosine encoder signal 2 A REFCOS A signal Ref level for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B signal Ref level for the 2...

Page 112: ...ne encoder signal 2 A REFCOS A signal Ref level for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B signal Ref level for the 2 5 V DC sine signal 5 I0 RS485 DATA Refe...

Page 113: ...Pin description Pin Signal Description 1 A COS Signal A 1Vpp cosine encoder signal 2 A REFCOS A signal Ref level for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B s...

Page 114: ...A COS Signal A 1Vpp cosine encoder signal 2 A REFCOS A signal Ref level for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B signal Ref level for the 2 5 V DC sine si...

Page 115: ...poles 6 Gap mm 2 5 Section mm 0 5 Connection data Length to strip mm 8 Min max cross section of solid conductor mm 0 5 Min max cross section of flexible conductor mm 0 5 Min max cross section of flex...

Page 116: ...e shows the main data of the aerial connector and the wire to be connected Pinout Pin description Installation Connector data Nr of poles 2 90 270 Gap mm 5 08 Min max tightening torque N m 0 4 0 5 Fla...

Page 117: ...ified as A17 The power supply provides between 565 800 V DC through this bus that may be used to supply every unit connected to it F H3 51 A17 terminals Cover opening and location F H3 52 A17 terminal...

Page 118: ...s of the drive with the respective terminals of the adjoining unit which are found behind the lid See the figure F H3 53 A17 terminals Attaching the DC BUS to adjacent units 2 5 mm 2 5 mm 2 5 mm 2 5 m...

Page 119: ...igured with SERCOS III communication and voltage DC BUS is enabled Error status Internal code error Miniboot error non DSP version axis 2 configured axis 2 not configured axis 1 configured axis 2 conf...

Page 120: ...pplication WinDDSSetup previously installed on it Open the SPY window on WinDDSSetup by clicking the corresponding icon and view the list of the error codes that has been created Push buttons RESET bu...

Page 121: ...e X13A Safe Torque Off A axis A18 24 V DC 0 7 0 9 A input B10B B10A SERCOS III Access lid to DC BUS Opening and closing click tool A17 DC BUS terminals under cover E21A Motor feedback A axis D8 D9 Dri...

Page 122: ...lays the drive status D8 D9 leds Protections Over voltage over current over speed heatsink temperature CPU temperature motor temperature hardware error overload Min cross section mm at the feed axis f...

Page 123: ...duration factor means that for every 10 second cycle it works at a constant current of IS3 5 2xIN for 0 5 seconds and at rated current for 9 5 seconds Load cycle S6 40 Periodic uninterrupted duty cyc...

Page 124: ...ing at 4 kHz QC DR 12 12 FD2 dual drive for two feed axes F H3 60 Current derating at 4 kHz QC DR 21 21 FD2 dual drive for two feed axes QC DR 07 07 FD2 two feed axes Tamb IN Imax C F A A 35 95 3 5 7...

Page 125: ...5 QC DR 30 30 FD2 two feed axes Tamb IN Imax C F A A 35 95 15 0 30 0 40 104 15 0 30 0 45 113 15 0 30 0 50 122 15 0 30 0 55 131 15 0 30 0 A 7 0 3 5 3 5 9 5 5 5 1 3 1 C F I N I M A X 4 5 1 1 3 4 0 1 0...

Page 126: ...3 65 Current derating at 8 kHz QC DR 30 30 FD2 dual drive for two feed axes A 3 0 3 5 9 5 5 5 1 3 1 C F I N I M A X 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 1 5 QC DR 30 30 FD2 two feed axes Tamb IN Imax C F A A...

Page 127: ...8 4 FKM21 60A 4 2 2 4 7 0 4 0 FKM22 30A 9 3 2 9 13 0 4 0 FKM22 50A 9 6 3 0 13 0 4 0 FKM22 60A 8 4 2 6 13 0 4 0 FKM42 30A 16 0 2 5 25 0 4 0 FKM42 45A 18 9 3 0 25 0 4 0 FKM42 60A 14 7 2 3 21 0 3 3 FKM4...

Page 128: ...e and automatic click and lock system supplied as accessories They are used for the motor power connections Accordingly these connectors will be provided for the indicated models to power the motor Pi...

Page 129: ...ed Pinout Pin description The pinout is printed on the connector as B B Installation See section FEED AXIS SERVOMOTOR WITH BRAKE on 8 5 3 MOTOR POWER CONNECTION NOTE ALWAYS install the braking servomo...

Page 130: ...ingle or dual and the power supply if it is regenerative is made using the following cable The physical connection of the Ethernet bus between the QUERCUS CNC numerical control and one of the single o...

Page 131: ...ax cross section of solid conductor mm 0 5 Min max cross section of flexible conductor mm 0 5 Min max cross section of flexible conductor with a ferrule and without a plastic sleeve mm 0 5 Length of s...

Page 132: ...in max cross section of solid conductor mm 0 5 Min max cross section of flexible conductor mm 0 5 Min max cross section of flexible conductor with a ferrule and without a plastic sleeve mm 0 5 Length...

Page 133: ...evel for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B signal Ref level for the 2 5 V DC sine signal 5 I0 RS485 DATA Reference mark signals I0 I0 RS 485 serial line...

Page 134: ...ef level for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B signal Ref level for the 2 5 V DC sine signal 5 I0 RS485 DATA Reference mark signals I0 I0 RS 485 serial...

Page 135: ...aerial connector and the wire to be connected Pinout Pin description Installation See section 8 5 12 CONNECTING THE 24 V DC FROM AN AUXILIARY POWER SUPPLY Connector data Nr of poles 2 90 270 Gap mm 5...

Page 136: ...on is made by using two plates joining the terminals of the drive with the respective terminals of the adjoining unit which are found behind the lid See the figure F H3 74 A17 terminals Cover opening...

Page 137: ...COS III communication and voltage DC BUS is enabled Error status Internal code error Miniboot error non DSP version axis 2 configured axis 2 not configured axis 1 configured axis 2 configured axis 2 n...

Page 138: ...3 DRIVES Drives 138 Ref 2003 QC PDS HARDWARE...

Page 139: ...function Hence we refer to MAINS FILTERS MAIN FILTER 42A A MAIN FILTER 75A A MAIN FILTER 275A CHOKES CHOKE RPS 45 CHOKE RPS 160 EXTERNAL BRAKING RESISTORS ER TH 18 with thermostat ER TH 18 FAN with t...

Page 140: ...ned standard and at the same time make it immune to transient over voltage like bursts or voltage pulses 4 1 1 Outside appearance 4 1 2 Technical data F H4 1 Mains filters Outside appearance MAIN FILT...

Page 141: ...the procedure that must be followed to properly install mains filters Chapter 11 DIMENSIONS of this manual shows the dimensions T H4 3 Selecting the main filter according to the installed power suppl...

Page 142: ...supply cannot be longer than 2 m Alongside the power supply connect the power terminals U1 U V1 V W1 W on the A19 X11 connector of the QC RPS and on the side of the contactor connect the KM1 to the t...

Page 143: ...ng torque 8 N m 3 cable feedthroughs 45 mm Fans T1 T2 T3 Mains input phases to the CHOKE U1 V1 W1 CHOKE output phases to the power supply 6x flip covers Dowel pin M10 Tightening torque 10 20 N m 4x ey...

Page 144: ...228 hp Smin of conductor 1x150 mm or 2x70 mm per phase Power output Terminals U1 V1 W1 Line voltage 3 V AC 400 1 10 to 480 1 10 Line frequency 48 62 Hz Nominal current 245 A Maximum current 275 A Rat...

Page 145: ...on 11 9 CHOKES T H4 6 Selecting the CHOKE according to the installed regenerative power supply POWER SUPPLY CHOKE QC RPS 030 F CHOKE RPS 45 QC RPS 160 CHOKE RPS 160 MANDATORY A CHOKE must always be in...

Page 146: ...ith QC PS non regenerative power supplies They have an internal thermostat and come with a single phase 220 V AC cooling fan MANDATORY QC PS power supplies do not come with a in internal braking resis...

Page 147: ...WITH INTERNAL THERMOSTAT ER TH 18 1800 ER TH 18 2200 Resistance 18 18 Tolerance 5 5 RMS power 1 3 kW 2 0 kW Energy absorbed in 5 overloaded 55 kJ 83 kJ Operating ambient temperature 0 C 45 C 32 F 113...

Page 148: ...CONNECTING THE EXTERNAL BRAKING RESISTOR S TO NON REGENERATIVE POWER SUPPLIES Chapter 11 DIMENSIONS of this manual shows the dimensions WARNING When connecting an external Ballast resistor make sure t...

Page 149: ...nical characteristics are F H4 6 External thermostat Outside appearance THERMOSTAT RESISTOR MODEL Internal ER TH 18 1800 ER TH 18 2200 ER TH 18 1000 FAN ER TH 18 1500 FAN ER TH 18 2000 FAN External ER...

Page 150: ...it 4 5 2 Technical data size width references 1 78 mm QC CM 75 F H4 7 QC CM 75 Outside appearance A17 Under cover DC BUS terminals Characteristics plate Version model label M5x8 screws Connection for...

Page 151: ...ended to have it located at one end FAGOR supplies each module with two plates for connecting the DC BUS to the A17 terminals See section 8 4 1 PLATE CONNECTION IN THE POWER DC BUS to carry out a prop...

Page 152: ...of the QC RPS regenerative main power supplies as well as those of the QC DR modular drives and the QC BPM 100 bus protection module if applicable connected to the DC BUS This voltage is supplied via...

Page 153: ...connected in parallel on the same DC power bus using the under cover A17 terminals The auxiliary power supply must only be connected to the DC BUS when dynamic motor braking is required in the event...

Page 154: ...cover 24 V DC 15 A output A18 24 V DC output D7 Non functional A17 DC BUS A17 Under cover DC BUS terminals Use this connector on A18 if the unit is installed at the far right end of the DC BUS Use thi...

Page 155: ...C 15 A output A18 24 V DC output D7 Non functional A17 DC BUS A17 Under cover DC BUS terminals Use this connector on A18 if the unit is installed at the far right end of the DC BUS Use this connector...

Page 156: ...e QC APS 15 and QC APS3 15 auxiliary power supplies supports a line voltage of up to 480 1 10 V AC T H4 13 External auxiliary power supplies Environmental conditions and mechanical specifications Mode...

Page 157: ...pplies 4 Ref 2003 157 QC PDS HARDWARE 4 6 3 Connectors Distribution QC APS 15 NOTE All the connectors of the unit are polarized and they can only be connected in one position to avoid any improper con...

Page 158: ...Auxiliary modules 4 AUXILIARY MODULES External Auxiliary Power Supplies 174 Ref 2003 158 QC PDS HARDWARE QC APS3 15 F H4 12 QC APS3 15 Connector layout top view A18 A17 A20 X33...

Page 159: ...r system The following table shows the main data of the aerial connector and the wire to be connected Pinout The pinout is printed on the connector as L1 L2 L3 FE Installation See section 8 5 9 CONNEC...

Page 160: ...n 8 5 11 CONNECTING THE SOFT START ACTIVATION CIRCUIT NOTE Only available for the QC APS3 15 auxiliary power supply Connector data Nr of poles 2 Gap mm 2 5 Cross section S mm 0 5 Connection data Lengt...

Page 161: ...ly two flat plates See the figure There are some cases in which the QC APS 15 power supply cannot be located in an end position of the DC BUS e g next to the QC CM 75 capacitor module In this case use...

Page 162: ...tion use all four two flat and two stepped See the figure F H4 16 A17 terminal Attaching the DC BUS of the QC BPM 100 in the interior position QC BPM 100 QC APS3 15 QC RPS 030 FX QC DR X FX QC DR X X...

Page 163: ...ire to be connected Installation QC APS 15 QC PS 045 The connection is made using two 2 5 mm conductors to connect respectively the 24V GND terminals of the QC APS 15 auxiliary power supply with the u...

Page 164: ...ng two 2 5 mm conductors to connect respectively the 24V GND terminals of the QC APS3 15 auxiliary power supply with the under cover 24V GND terminals of the adjacent QC RPS F power supply See the fig...

Page 165: ...It has exceeded 28 V DC and interrupts its operation D2 ON x x OVERCURRENT Over current at the 24 V DC power supply output The power supply has exceeded 15 A and its output voltage is less than 24 V D...

Page 166: ...op is to be ensured Purpose To ensure a controlled stop of the motor due to mains failure because the energy may be dissipated while braking at the external braking resistors installed in the QC BPM 1...

Page 167: ...l label A17 Under cover DC BUS terminals Access lid for DC BUS with bottom pivot hinge Opening and closing click tool M5x8 screws Connection for the PE Protective Earth wire PE Protective Earth Tighte...

Page 168: ...ty 410 F 900 V DC Max voltage at DR OK contact 125 V AC 150 V DC Max current at DR OK contact 1 A Approximate mass in kg lb 3 4 7 5 Operating ambient temperature 0 C 45 C 32 F 113 F Storage temperatur...

Page 169: ...2003 169 QC PDS HARDWARE 4 7 4 Connectors Distribution NOTE All the connectors of the unit are polarized and they can only be connected in one position so as to avoid any improper connections F H4 22...

Page 170: ...nd 7 mA Installation See section 8 6 10 CONNECTIONS FOR BASIC CONTROL SIGNALS Connector data Nr of poles 4 Gap mm 2 5 Maximum section permitted mm 0 5 Connection data Length to strip mm 8 Cross sectio...

Page 171: ...THE QC BPM 100 D57 Status lights FAULT Top LED red There is an error BALLAST Middle LED amber Crowbar ON READY Bottom LED green Unit ready Connector data Nr of poles 6 Gap mm 7 62 Min max tightening...

Page 172: ...the respective terminals of the adjoining unit which are found under the cover If the unit is found on one end of the DC BUS only use the two flat plates supplied as accessories In other position use...

Page 173: ...main data of the aerial connector and the wire to be connected Pinout Pin description Installation Connector data Nr of poles 2 90 270 Gap mm 5 08 Min max tightening torque N m 0 4 0 5 Flat screwdriv...

Page 174: ...4 AUXILIARY MODULES Auxiliary modules Ref 2003 174 QC PDS HARDWARE...

Page 175: ...be moved Calculation of the necessary motor torque M The required total motor torque MT has two components The static torque MS to maintain the table at a constant speed or fixed in a position The ac...

Page 176: ...rpm The machine will need a maximum speed rpm motor in a linear movement of the table Therefore the motor must have a maximum speed of Vmax is the maximum linear speed required by the table In the ch...

Page 177: ...of each element is The resulting inertia values are in kg m The inertia of the motor JMOTOR is this data may be obtained from the characteristics table of the corresponding motor manual Verify that in...

Page 178: ...e tool cycle are Calculation of the motor peak torque Mpeak The required maximum torque is the sum of the friction weight and acceleration torque For a given acceleration time we will need specific ac...

Page 179: ...ons Maximum speed equal to or greater than calculated value in RPMmotor Stall torque equal to or greater than calculate continuous value Mcontinuous Motor inertia equal to or greater than inertia Jloa...

Page 180: ...FKM42 45A 18 9 3 0 25 0 4 0 FKM42 60A 14 7 2 3 21 0 3 3 25 0 4 0 FKM43 20A 27 6 3 0 36 0 4 0 FKM43 30A 30 4 3 4 36 0 4 0 FKM43 40A 19 9 2 2 28 5 3 2 36 0 4 0 FKM44 20A 30 0 2 6 47 0 4 0 FKM44 30A 2 34...

Page 181: ...FAGOR QC DR FD2 feed axis drives for the control of two non ventilated FKM A 0 servomotors one for each axis Drive peak torque in N m QC DR 07 07 QC DR 12 12 QC DR 21 21 QC DR 30 30 Mp Mp Mo Mp Mp Mo...

Page 182: ...required by the load and the power required for the machine s accelerations and decelerations Power required by the load The power demanded from an asynchronous spindle motor in a turning or machining...

Page 183: ...chining for lathe Cutting power V Cutting speed in m min Ks Relative cutting resistance in N mm d Cutting depth in mm L Length of the blade or feedrate per full turn in mm D Diameter of the part machi...

Page 184: ...calculated in the following way F H5 5 Drilling Required power M Drilling load torque in N cm n Spindle turning speed in rpm D Hole diameter in mm f Feedrate in mm min d Mechanical efficiency varies f...

Page 185: ...acceleration and deceleration process of the machine spindle Acceleration limited by time Different acceleration ramps based on the speed reached F H5 7 Frictional load Required power Friction coeffic...

Page 186: ...F H5 10 Acceleration and choke limit T H5 7 Acceleration and choke limit Method Acceleration and choke limit Control Progressive linear acceleration avoiding abrupt variations of transmitted torque C...

Page 187: ...t effective torque TR of the equation must be within the S1 dimension given for the drive torque Calculations 1 When the speed ranges from 0 to 1 500 rpm 2 When the speed ranges from 0 to 6 000 rpm PN...

Page 188: ...210 0 22 0 33 0 QC DR 120 F 4 8 FM7 B120 E01 E02 114 6 176 6 12 0 18 5 QC DR 055 F 4 QC DR 080 F 8 FM7 B170 E01 E02 162 3 238 7 17 0 25 0 QC DR 080 F 4 QC DR 120 F 8 FM7 A300 E01 191 0 286 0 30 0 45...

Page 189: ...Rated power Spindle drive fc Mn S1 S6 40 Pn S1 S6 40 Reference N m kW kHz FM7 A037 S5C A 23 3 34 7 3 7 5 5 QC DR 030 F 4 8 FM7 A055 S5C A 34 7 48 5 5 5 7 7 QC DR 030 F 4 8 FM7 A075 S5C A 47 7 69 5 7 5...

Page 190: ...he application rpm nN Motor rated speed rpm Pa Pcal 1 17 n nN Axis power kW Mechanical power Axes Pcal n nN Pa kW rpm rpm kW GROUP I From 0 to 2 kW Synchronous 1 2 3 Sum of GROUP I ki GROUP II From 2...

Page 191: ...itching frequencies FKM SYNCHRONOUS MOTORS Peak power P S3 5 P S3 5 kW GROUP I From 0 kW to 2 kW synchronous 1 2 Sum of GROUP I ki 3 GROUP II From 2 0 kW to 8 5 kW synchronous 1 2 Sum of GROUP II kii...

Page 192: ...C DR 055 90 27 4 FM7 B120 12 0 18 5 91 0 90 4 20 5 QC DR 055 90 22 7 FM7 A185 18 5 26 0 91 8 91 5 28 4 QC DR 080 90 31 6 FM7 A220 22 0 33 0 89 2 88 1 37 5 QC DR 120 90 41 6 FM7 B170 17 0 25 0 89 1 87...

Page 193: ...PINDLE MOTORS E03 Maximum power consumed by the main power supply kW ASYNCHRONOUS Asynchronous for spindle Pm 1 2 POWER SUM kW 2 Pm Required power obtained for the asynchronous spindle drive in S6 40...

Page 194: ...or asynchronous spindle motor Drive Pm S1 S6 40 S1 S6 40 kW kW FM7 D075 7 5 11 0 86 5 84 6 12 7 QC DR 040 90 14 1 FM7 D110 11 0 15 5 90 2 89 2 17 4 QC DR 055 90 19 3 FM7 D185 18 5 26 0 91 8 91 5 28 4...

Page 195: ...wer depending on the S1 duty cycle at the DC BUS Main power supply in kW Reference NON REGENERATIVE POWER SUPPLIES If A 25 QC PS 025 If 25 A 45 QC PS 045 If A 45 Refer to note below REGULATED REGENERA...

Page 196: ...ding on the S6 40 duty Main power supply REGULATED REGENERATIVE POWER SUPPLIES B 39 QC RPS 030 F If 39 B 175 QC RPS 160 If B 175 Refer to note below If the required peak power calculated B value excee...

Page 197: ...of all the asynchronous spindle motors of the system whose value is the result of applying the expression Pn 1 4 Pmax for each of them and then adding them all Pmax will be the motor s maximum braking...

Page 198: ...r and mechanics with regard to the rotation axis in kg m n Turning speed of the motor when the braking starts in rpm Wmi Energy of each braking during a cycle of time T in Ws Wp Potential energy lost...

Page 199: ...ing transformers and they only require a voltage adaptation we recomment to install auto transformers instead of isolating transformation Certain mandatory protection devices must be added to the line...

Page 200: ...QC PDS system with QC PS 045 F H6 3 QC PDS system with QC RPS F 0 1 0 1 0 1 0 1 Correct installation Incorrect installation It is not required that the KM1 power contactor be installed when installing...

Page 201: ...contactor and a CHOKE RPS for the QC RPS When installing take not of the positions they occupy in the diagram in figure F H6 3 MANDATORY ALWAYS install the main filter in the position indicated in pre...

Page 202: ...lists several fuses made by different manufacturers that may be used as a reference MANDATORY It is the machine manufacture s responsibility to install the appropriate protection fuses Keep in mind th...

Page 203: ...on i T H6 3 Semi conductor fuses according to UL 248 to be installed in the mains line according to the QC PDS model Nominal voltage in AC UN 500 V AC High cut off power 100 kA QC PS 025 QC PS 045 Min...

Page 204: ...ify that the differential breaker to be installed is more immune and admits higher leak currents Distribute the machines connected to each line when several differential breakers are to be installed U...

Page 205: ...of the working voltages is required MANDATORY When installing an isolating transformer the secondary must a have a star Y configuration with access to the mid point which must be connected to ground...

Page 206: ...L1 L2 L3 terminals MAINS and the load QC PDS system power supply to L1 L2 L3 terminals LOAD Both terminals are printed on the front side of the label See their position within the system in section 1...

Page 207: ...upply model installed in the system For information regarding the technical data of the mains filters see section 4 1 MAINS FILTERS Also refer to its dimensions in section 11 8 MAINS FILTERS T H6 4 Se...

Page 208: ...power supplies the power cable between main power supply and the CHOKE is a MPC 4x multi pole cable connecting one conductor per phase The cable shield must be grounded on both the CHOKE side and the...

Page 209: ...HE EQUIPMENT TO A MINIMUM HEIGHT WITH A HOIST BY HITCHING THE SLINGS WITH A HOOK THROUGH THE FOUR EYEBOLTS OF THE UPPER VERTICES 5 REST THE EQUIPMENT ONTO A STABLE AND SAFE PLACE MAKE SURE NO OTHER PE...

Page 210: ...U1 V1 W1 FOR POWER OUTPUT TO THE QC RPS 160 XX POWER SUPPLY TOP VIEW QC RPS 160 XX U1 U V1 V W1 W USE 6x TERMINALS FOR M10 DOWEL PIN NOT SUPPLIED BY FAGOR USE 6x TERMINALS FOR M10 DOWEL PIN NOT SUPPL...

Page 211: ...dimensions in section 11 9 CHOKES F H6 8 CHOKE RPS 160 Orienting the chassis support F H6 9 CHOKE RPS 160 Chassis to ground protection T H6 5 Selecting the CHOKE POWER SUPPLY CHOKES QC PS 025 Not app...

Page 212: ...is point through ground protection conductors This type of mains admits loads between one or several phases and the neuter There are three sub types of TN diagrams depending on the relative position o...

Page 213: ...he QC PDS system with a TT type distribution diagram F H6 11 TT type distribution diagrams The QC PDS system is designed to support phase chassis voltages under 300 V AC It must be ensured that there...

Page 214: ...of the operating differential current assigned Otherwise its use is not necessary See figure F H6 12 for properly installing the QC PDS system with a IT type distribution diagram 6 8 Mains connection...

Page 215: ...face cables or the Ethernet SERCOS III interface cables which may exceed this length MANDATORY The dielectric insulation of the cable must be enough to withstand the test voltage at a minimum of 2 000...

Page 216: ...9 mm MPC 4x35 M 28 6 mm MPC 4x6 M 14 5 mm MPC 4x50 M 33 4 mm MPC 4x10 M 17 5 mm MPC 4x70 M 42 5 mm MPC 4xS S cross sectional area M Length in m e approx Approximate outside diameter of the cable T H7...

Page 217: ...nstallation The mains connection cable is supplied without end connectors or terminals and only upon request Therefore before connecting the power supply the A19 or A19 X11 depending on the installed...

Page 218: ...ole power cables Outside diameter for a brakeless motor for a motor with a brake Reference e approx Reference e approx MPC 4x1 5 M 9 1 mm MPC 4x1 5 2x1 M 12 5 mm MPC 4x2 5 M 10 6 mm MPC 4x2 5 2x1 M 13...

Page 219: ...igh Specifically for cable carrying chains with a minimum bending radius for dynamic 7 5x e conditions up to 16 mm and 10x e from 25 mm and static conditions 4x e Covering PUR Polyurethane resistant t...

Page 220: ...side diameter Reference e approx Reference e approx MPC 1x95 M 22 0 mm MPC 1x150 M 25 8 mm MPC 1x120 M 23 6 mm MPC 1xS S cross sectional area M Length in m e approx Approximate outside diameter of the...

Page 221: ...in machine tools Permissible temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 85 C 40 F 185 F Operating voltage 30 V UL CSA Nominal voltage 30 V AC EN 50395 Approved UL AWM 80 C 30 V Approved...

Page 222: ...se 5x e 42 5 mm Covering PUR Polyurethane resistant to chemical agents used in machine tools Permissible temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 80 C 40 F 176 F Operating voltage 30 V...

Page 223: ...42 5 mm Covering PUR Polyurethane resistant to chemical agents used in machine tools Permissible temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 80 C 40 F 176 F Operating voltage 30 V UL CSA...

Page 224: ...Work 10 C 80 C 14 F 176 F Storage 40 C 85 C 40 F 185 F Operating voltage 30 V UL CSA Nominal voltage 35 V AC EN 50395 Approved UL AWM 80 C 300 V Approved CSA AWM 75 C 300 V FT1 F H7 4 Diagram of the Q...

Page 225: ...used to establish the connection between an external absolute feedback device FAGOR absolute encoder using sinusoidal signals 1 Vpp and a E21B connector of a QC DR F single drive is supplied by FAGOR...

Page 226: ...6 3 SERCOS III CONNECTIONS 7 5 2 QC FBC X cable SERCOS III connection cable between a QC RPS F main regenerative power supply and the QUERCUS CNC or between a single or dual QC DR F drive and the QUE...

Page 227: ...C FBC FLEX cable are supplied upon request with connectors on their ends Reference QC FBC FLEX e approx 6 3 6 7 mm Available lengths 10 15 20 25 30 35 50 60 75 and 100 m Type SERCOS III Type C shielde...

Page 228: ...ptical fiber line does not exceed connection lengths of 40 m and operates under static conditions idle use an SFO optical fiber cable with a polymer core The useful life span of a SFO cable cannot be...

Page 229: ...V FLEX optical fiber cable with a glass core Characteristics Reference SFO V FLEX Available lengths 40 50 60 75 and 100 m Flexibility The minimum bending radius will be 60 mm in dynamic conditions and...

Page 230: ...ANDATORY note below 8 6 4 3 2 5 P i n O v e r a l l s h i e l d M e t a l l i c s h i e l d c o n n e c t e d t o C H A S S I S p i n o n l y a t t h e Q C m o d u l e S u b D F 2 5 f r o n t v i e w...

Page 231: ...nly qualified personnel who know and understand the contents of this manual and all the other documentation related to this product and have been properly trained on aspects of safety in the recogniti...

Page 232: ...n degree is IP 54 or greater Note that the start button the E stop button and other elements may be installed outside the electrical cabinet enclosure The units must be installed vertically Access to...

Page 233: ...with QC PS 025 power supply Fixtures inside the electrical cabinet 373 39 39 78 QC PS 025 15 R3 05 MAIN FILTER 42A A QC PS 025 QC DR X FX QC DR X X FD2 3 N m M5 RECOMMENDED WASHER DIN 125 M5 39 QC DR...

Page 234: ...ECOMMENDED WASHER DIN 125 M6 B INSTALl THE MAIN FILTER 75A A NEXT TO THE POWER SUPPLY A B 7 5 10 10 15 R3 15 QC APS 15 Dimensions mm 1 in 25 4 mm 373 39 78 39 QC DR X FX QC DR X FX QC DR X X FD2 39 39...

Page 235: ...PPLY QC APS3 15 Dimensions mm 1 in 25 4 mm 3 N m M5 RECOMMENDED WASHER DIN 125 M5 3 N m M5 RECOMMENDED WASHER DIN 125 M5 R3 25 5 7 1 R6 9 19 5 R3 7 9 19 5 M5 3 N m RECOMMENDED WASHER DIN 125 M5 RECOMM...

Page 236: ...COMENDADA DIN 125 M5 3 N m M5 24 N m 390 122 QC DR 275 FX B M10 78 M10 117 24 N m B 7 9 RECOMMENDED WASHER DIN 125 M5 B M5 3 N m A R3 A A 8x R5 3 R5 CHOKE RPS 160 QC RPS 160 FX QC DR 275 FX INSTALL TH...

Page 237: ...h modules the module and the adjacent module as shown in the figure NOTE ONLY available for size 0 modules width 39 mm MANDATORY ALWAYS use the clamp provided as an accessory for size 0 modules F H8 6...

Page 238: ...spindle S6 40 crest mean QC RPS 030 F 420 W 570 315 W QC RPS 160 1860 W 2100 1200 W Auxiliary modules power dissipated at maximum load QC APS 15 63 W QC APS3 15 63 W QC CM 75 0 W QC BPM 100 5 W ER TH...

Page 239: ...n and is meant to work inside an electrical cabinet according to category C3 and is IEC 61800 3 compliant note MANDATORY The installation that includes this product may need a harmonic suppressing fil...

Page 240: ...es and motor cables On shielded cables the unshielded portion of the cable used to connect them to the connectors must be as short as possible in order to reduce radiated emissions MANDATORY Installat...

Page 241: ...a ground bar GP 2 See figure F H8 7 C F H8 7 A Shorten the shielded cables as possible when the connectors are not shielded B Connection of the motor power cable shield to a connection bar that is con...

Page 242: ...QC PDS system as far away as possible from air inputs and outputs Carry out periodic maintenance on air filters Use the following suggestions to minimize the maintenance of this type of cooling syste...

Page 243: ...itation cables of the inductive components and the signal cables must not run in the same channel especially when not using shielded cables for these signals A typical scenario is when using inductive...

Page 244: ...ectrical cabinet See chapter 11 DIMENSIONS which specifies all required values Unpack the motors power supplies drives bus protection module if applicable capacitor module if applicable auxiliary modu...

Page 245: ...l regenerative then Mount the CHOKE Select the CHOKE that corresponds to the installed regenerative power supply See table T H4 6 Install the CHOKE in any position and inside the electrical cabinet ex...

Page 246: ...s found on the lower side of the auxiliary power supply to the A17 terminals of the main power supply and so on with all the under cover A17 terminals of the DC BUS of the adjacent drives Connect the...

Page 247: ...nection of braking resistors Only for QC PS non regenerative power supplies and for the QC BPM 100 module E21A Motor feedback For single drives with SERCOS III interface E21 Motor feedback Only for th...

Page 248: ...in power supplies Connection to the central point of the protective earth For each of the chassis of the units that make up the entire QC PDS system Electrical precautions MANDATORY For protection aga...

Page 249: ...ion is indicated on the cover of the DC BUS Make sure that the DC BUS voltage is lower than 60 V DC This warning is indicated on the front of the unit near the DC BUS cover under the heading CAUTION R...

Page 250: ...ak The green indicator DC BUS ON being turned OFF does not mean that the power bus may be handled or manipulated The discharge time depends on the number of elements connected and it is about 10 minut...

Page 251: ...e power supply and the drive F H8 11 A17 terminal Connection of the power DC BUS between modules size 0 consecutively or in intermediate positions 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5...

Page 252: ...ould be created for the same system that do not share the DC BUS between both groups despite being part of the same SERCOS bus WARNING Never make a parallel connection between the power DC BUS of seve...

Page 253: ...ON Electrical connections 8 Ref 2003 253 QC PDS HARDWARE 8 5 Electrical connections Read item ELECTRICAL PRECAUTIONS and run the cables with the connectors provided as accessories before performing th...

Page 254: ...cable shield is connected to the protective earth at both ends via the GP 1 protective earth bar Be sure to strip the power cable to expose the shield at both ends Use metal clamps to make these GP 1...

Page 255: ...pole cable shield is connected to the protective earth only on the CHOKE side via the chassis support Be sure to strip the single pole power cables and leave the shield exposed only on the CHOKE side...

Page 256: ...arth PE is made via any of the screws of the protective earth PE on the vertical plates next to the A19 connector found on the upper part of the power supplies and for the MAINS FILTER via its earth s...

Page 257: ...voltage of 460 V AC rms Therefore use wires with a minimum section of 1 mm For further details on this installation see chapter 6 POWER LINE CONNECTION of this manual F H8 15 QC RPS Connector X60 Conn...

Page 258: ...See connection diagrams in ANNEXES See figure F H8 16 Power connection between a brakeless feed axis servomotor and a single drive size 1 U V W P E 3 M c h a s s i s W V U X 1 1 A G P 1 M 5 1 2 4 5 6...

Page 259: ...figure F H8 17 Power connection between a brakeless feed axis servomotor and a single drive size 3 U V W P E 3 M c h a s s i s W 1 W V 1 V U 1 U A 1 9 X 1 1 G P 1 M 6 MC 20 6 PE PE QC DR F SIZE 3 BRA...

Page 260: ...h at both cable ends On the drive side via the GP 1 protective earth bar Be sure to strip the power cables to expose the shield at both ends Use a metal clamp complete the connection to the GP 1 on th...

Page 261: ...to the U phase of servomotor A Perform the same procedure with terminals V V and W to W In the same way proceed with connector X11B for servomotor B Refer to the connectors X11A and X11B in chapter 3...

Page 262: ...NEXES See figure NOTE No spindle motor in the FAGOR catalog comes with a brake F H8 19 Power connection of the spindle motor to the single drive size 1 P E 3 M c h a s s i s W V U X 1 1 A U U V W U U...

Page 263: ...EXES See figure F H8 20 Power connection of the spindle motor to the single drive size 3 P E 3 M c h a s s i s W 1 W U 1 U A 1 9 X 1 1 U U V W U U V 1 V G P 1 M 6 PE QC DR F SIZE 3 A19 X11 QC DR 080 F...

Page 264: ...p the power cable to expose the shield at both ends Use a metal clamp complete this connection to the chassis support on the drive side See figures F H8 21 Power connection threaded bolts of the spind...

Page 265: ...sis support and chassis to the protective earth PE shield shield shield Terminals not supplied by FAGOR MPC 1x150 70 t MPC 1x150 MPC 1x150 M8 M8 M10 M10 M10 chassis support 5 5 PE 35 t PE QC DR 275 WA...

Page 266: ...0 V DC of the 24 V DC power supply is connected to the protective earth PE X12 terminal 0 V DC Be sure to strip the power cable to expose the shield at both ends Use a metal clamp complete the connect...

Page 267: ...V DC voltage to activate the holding brake of the servomotor must always be supplied from an external regulated power supply and NEVER from the 24 V DC auxiliary power supply The electrical specifica...

Page 268: ...tive earth PE cable from each module to the central ground point for the machine MANDATORY In order to ensure compliance with the European Directive on Electromagnetic Compatibility 2014 30 EU it is a...

Page 269: ...tor of the QC RPS 160 SN0 regenerative power supply and the X1 connector of the QC DR 275 SS2 drive to establish the communication between both equipment units via the internal bus NOTE Only available...

Page 270: ...ction 4 3 EXTERNAL BRAKING RESISTORS for details on the available external braking resistors ALWAYS remember that at least one must be installed Connection diagram INFORMATION Please note that the res...

Page 271: ...ing resistor with internal thermostat and with no fan INTERNAL THERMOSTAT Tk Tk PLC INPUT 24 V DC 160 C R R Braking resistor connection terminals Tk connection terminals of the internal thermostat Alw...

Page 272: ...r with external thermostat and with no fan EXTERNAL THERMOSTAT Tk Tk PLC INPUT 24 V DC 200 C R R Connection terminals on the external braking resistor Always install it vertically R R Diagram Connect...

Page 273: ...outlet of the single phase 50 60 Hz 220 240 V AC electrical cabinet Consumption 0 15 0 13 A 23 20 W Connection terminals on the external braking resistor Tk connection terminals of the internal thermo...

Page 274: ...terminal labeled 24 V DC to an external 24 V power supply of the electrical cabinet and the PLC INPUT to a PLC input Important Remember to manage the chosen PLC input in the PLC program to generate an...

Page 275: ...r three at most external resistors ER TH 18 1100 in parallel Chapter 4 AUXILIARY MODULES of this manual describes the technical characteristics of the resistor ER TH 18 1100 and of the external thermo...

Page 276: ...ne of the two terminals of the thermostat to the 24 V DC of an external power supply in the electrical cabinet and the other to a PLC input Important Remember to manage the chosen PLC input in the PLC...

Page 277: ...1 R1 connection terminals of the X56 connector of the QC BPM 100 bus protection module Connect according to the figure the terminal labeled 24 V DC to an external 24 V DC power supply of the electrica...

Page 278: ...s install the resistors vertically Diagram for 3 resistors in parallel with an external thermostat Connect according to the figure the terminal labeled 24 V DC to an external 24 V DC power supply of t...

Page 279: ...ons of the location of the installed resistor remember that FAGOR lists external braking resistors with a fan in its catalog WARNING HEAT DANGER DO NOT TOUCH the surface of these resistors Remember th...

Page 280: ...equipment Connect the three phases of the mains after the mains filter to the L1 L2 L3 terminals of the A20 input connector of the auxiliary power supply using conductors with a cross section of 1 mm...

Page 281: ...e KM1 external power contactor control is established via the KAE4 relay connected to terminals B B on the X12 connector All information regarding the X12 connector can be found in section 2 2 REGENER...

Page 282: ...the KA3 relay contact controlled by a PLC output For both it is possible to supply the 24 V DC to the internal windings of a relay via the Da Db terminals of the X33 connector thus enabling the soft...

Page 283: ...eral auxiliary power supplies are installed NEVER CONNECT their under cover 24 V DC outputs A18 connector TOGETHER MANDATORY The 24 V DC integrated auxiliary power supply ensures that the voltage is m...

Page 284: ...e QC APS3 15 auxiliary power supply with the under cover 24V GND terminals of the A18 connector of the adjacent QC RPS F power supply See figure All the information regarding the A18 connector is avai...

Page 285: ...motor feedback connector to the E21A connector of the QC DR FD2 drive and the feedback cable between the feedback device connector of the MB motor and or the E21B connector of the QC DR FD2 drive See...

Page 286: ...ed in the direct feedback connection see the manual corresponding to the encoder installed For dual drives For main non regenerative power supplies For main regenerative power supplies The connection...

Page 287: ...l details relating to the Ethernet cable supplied by FAGOR and used for the SERCOS III connection see section 7 5 SERCOS III INTERFACE ETHERNET CABLES in this manual Interconnection Connect the module...

Page 288: ...separate QC PDS systems each with their own power supply and a single QUERCUS CNC the same SERCOS III BUS must interconnect all the modules of both machine systems QUERCUS CNC B10 SERCOS III CONNECTI...

Page 289: ...section 7 6 SERCOS II INTERFACE FIBER OPTICS in this manual Node identification Differentiate each module with the 16 position rotary switch NODE SELECT with sequential numbering starting from 1 If th...

Page 290: ...the rotary switch 15 x QP13 Accordingly for defined ID 24 select the A position at the drive rotary switch NODE SELECT switch same as 9 and set QP13 1 NOTE For each device FAGOR supplies a optical fi...

Page 291: ...MBd Via this data transfer each device can receive and transfer 8 IDNs SERCOS II identifiers or 16 words through the fast channel The communication speed selection between the regenerative power suppl...

Page 292: ...ed selection Any change made to the communication speed is retained after the module has been turned off provided that the command to save parameters has been previously executed successfully If for a...

Page 293: ...between the QC DR 275 SS2 drive X6 connector or the QC RPS 160 SN0 power supply X6 connector to the in cabinet FAGOR CNC 8065 central unit is made via the SERCOS IN OUT B32 SERCOS connector found on...

Page 294: ...he QC DR 275 SS2 drive X6 connector or the QC RPS 160 SN0 power supply X6 connector to the integrated FAGOR CNC 8065 central unit is made via the SERCOS IN OUT B32 SERCOS connector found on the right...

Page 295: ...connection between the QC DR X FX drive B10B B10A connectors or the QC RPS X FX power supply B10B B10A connectors to the in cabinet FAGOR QUERCUS CNC central unit is made via the B10 connector found o...

Page 296: ...tween the QC DR X FX drive B10B B10A connectors or the QC RPS X FX power supply B10B B10A connectors to the integrated FAGOR CNC 8065 central unit is made via the B10 connector found on the back of th...

Page 297: ...232 serial line connection QC RPS 160 SN0 power supplies See section X5 CONNECTOR RS 232 SERIAL LINE in chapter 2 and section 7 7 RS 232 SERIAL LINE CABLE of chapter 7 QC DR 275 SS2 single drives See...

Page 298: ...tor can be found in chapter 2 POWER SUPPLIES MANDATORY ALWAYS make the connections using 0 5 mm cross sectional conductors using a 10 mm sleeveless ferrule Maximum length of the stripped end 8 mm or 0...

Page 299: ...agrams in ANNEXES of chapter 10 CONNECTION DIAGRAMS All information regarding the X13 X13A and X13B connectors can be found in chapter 3 DRIVES MANDATORY ALWAYS make the connections using 0 5 mm cross...

Page 300: ...regarding the X34 connector can be found in chapter 3 DRIVES NOTE Only available for QC DR 275 SS2 models MANDATORY ALWAYS make the connections using 0 5 mm cross sectional conductors using a 10 mm s...

Page 301: ...sponding torque Electrical connections and cabling Connection of protection conductors Fuses value and type Ends of the cable conductors Properly installed cables and connectors Mechanical locks of th...

Page 302: ...8 INSTALLATION Installation Ref 2003 302 QC PDS HARDWARE...

Page 303: ...on how to meet the requirements of the machines Directive for SRP CS in a machine that uses safety functions of a drive Nomenclature SRP CS Safety Related Parts of Control Systems Defined by EN ISO 1...

Page 304: ...rives in SRECS While the drive is not certified according to standard IEC EN 62061 it can be used to develop SRECS that comply with it since the QC DR drive is certified according to IEC 61508 and IEC...

Page 305: ...UIREMENTS Channels of the safety functions STO has a 1oo2 architecture Cat 3 with a dual channel with feedback Safe Torque Off STO Input of the first channel Pins 1 and 2 of X13A and X13B only in dual...

Page 306: ...ue Off input channel 1 2 STOGND1 0 V reference Safe Torque Off channel 1 3 STO2 Safe Torque Off input channel 2 4 STOGND2 0 V reference Safe Torque Off channel 2 5 STOFBa Output for STO B axis diagnos...

Page 307: ...because the safety functions do not reset STO remains active and the motor does not move In emergency stop button EXAMPLE 1 and EXAMPLE 2 The feedback from STO is in series with the reset button To re...

Page 308: ...Functional safety 9 FUNCTIONAL SAFETY Fault Detection and Reaction 308 320 Ref 2003 QC PDS HARDWARE Other monitoring See in 9 6 RESIDUAL RISKS FAILURES IN THE HOLDING BRAKE...

Page 309: ...d Input in the FAGOR PLC that will activate SPENA and in this way all the motors will be stopped by the CNC Depending on whether the door is closed or not the tool could be retract or even move it to...

Page 310: ...QC DR drive STO safety function according to standard ISO 13849 1 NOTE The examples do not take into account the holding brake control by the external safety controller F H9 2 Emergency stop with STO...

Page 311: ...stop with SS1 t Cat 3 PL d SIL 2 Option 2 A1 A2 S21 S22 S11 S12 37 S33 S34 14 38 13 1 2 3 4 5 6 1 2 3 4 5 6 48 47 to PLC INPUT to deactivate SPENA EXTERNAL SAFETY CONTROLLER Cat 3 PL d STO1 STO1 STO2...

Page 312: ...9 5 Electrical Precautions Safety functions The overall system See the precautions to keep in mind regarding the design and installation in the section SAFETY CONDITIONS in this manual DANGER The acti...

Page 313: ...hasn t the Safe Brake Control SBC safety function STO while the motor is moving Demanding STO while the motor is moving causes the motor to stop only by friction A risk analysis of the machine will de...

Page 314: ...measures against Common Cause Failure 70 Category 3 1 See MISSION TIMES in 9 11 MAINTENANCE REPAIR AND ANALYSIS OF HAZARDOUS EVENTS T H9 2 Calculation data according to IEC 61508 and IEC 61800 5 2 TM...

Page 315: ...t the danger condition takes place e g door opened to the instant the machine safety function is executed e g machine stopped This time will depend on the design of the machine s safety control circui...

Page 316: ...tection of wiring dangerous malfunctions All dangerous faults to be considered in the wiring of both channels of the safety function are detected Exclusion of wiring dangerous malfunctions Bear in min...

Page 317: ...function that each channel executes the function separately Test the feedback for each channel of each safety function Measure the response times of the safety functions of the machine See section RES...

Page 318: ...ts of the circuit and show the probability of failure This does not guarantee the mission time of a particular product It is impossible to know the instant when a component is going to fail Only the p...

Page 319: ...osal 9 QC PDS HARDWARE Ref 2003 319 9 12 Decommission and Disposal There are no specific requirements for the safety related part See the requirements for the whole unit in SHIPPING CONDITIONS STORAGE...

Page 320: ...C PDS HARDWARE 9 13 Electrical Safety Environmental Conditions and EMC See the following sections of this manual SAFETY CONDITIONS PERSONNEL QUALIFICATION 1 6 AMBIENT AND OPERATING CONDITIONS 1 7 ELEC...

Page 321: ...ion diagram for the QC RPS F power supply SAFETY EMERGENCY STOP FAGOR QUERCUS CNC QC APS3 15 QC RPS F 2x QC DR FS2 1x QC DR FD2 DANGER Be aware that to comply with the European Machinery Directive it...

Page 322: ...Connection diagrams 10 CONNECTION DIAGRAMS 322 Ref 2003 QC PDS HARDWARE 322 This page intentionally left blank...

Page 323: ...stem auxiliary modules and other elements such as cables and connectors INFORMATION Be aware that the room required for the top and bottom connectors of the units may even be up to 50 mm i NOTE The us...

Page 324: ...ARE 11 1 Non Regenerative Main Power Supplies QC PS 025 F H11 1 Non regenerative QC PS 025 main power supply Dimensions 39 373 388 279 3 78 391 3 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 i...

Page 325: ...003 325 QC PDS HARDWARE QC PS 045 F H11 2 Non regenerative QC PS 045 main power supply Dimensions 39 373 388 279 3 400 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1 in 25 4 mm Note Bear also...

Page 326: ...11 2 Regenerative Main Power Supplies QC RPS 030 FN0 F H11 3 Regenerative QC RPS 030 FN0 main power supply Dimensions 397 39 39 39 156 265 5 373 388 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm...

Page 327: ...7 QC PDS HARDWARE QC RPS 030 FF2 F H11 4 Regenerative QC RPS 030 FF2 main power supply Dimensions 39 39 39 156 265 5 373 397 388 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4 mm Note Be...

Page 328: ...QC PDS HARDWARE QC RPS 160 FN0 F H11 5 Regenerative QC RPS 160 FN0 main power supply Dimensions 491 392 5 78 78 78 117 373 390 265 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4 mm No...

Page 329: ...C PDS HARDWARE QC RPS 160 FF2 F H11 6 Regenerative QC RPS 160 FF2 main power supply Dimensions 491 392 5 78 78 78 117 373 390 265 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4 mm Note...

Page 330: ...3 QC PDS HARDWARE QC RPS 160 SN0 F H11 7 Regenerative QC RPS 160 SN0 main power supply Dimensions 491 392 5 78 78 78 117 373 390 273 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4 mm Not...

Page 331: ...E 11 3 Single Drives QC DR 007 FS1 QC DR 012 FS1 F H11 8 Single drives motor feedback QC DR 007 FS1 QC DR 012 FS1 Dimensions 388 373 39 78 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in...

Page 332: ...RE QC DR 007 FS2 QC DR 012 FS2 F H11 9 Single drives motor feedback and direct feedback QC DR 007 FS2 QC DR 012 FS2 Dimensions 388 373 39 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1...

Page 333: ...S HARDWARE QC DR 021 FS1 QC DR 030 FS1 F H11 10 Single drives motor feedback QC DR 021 FS1 QC DR 030 FS1 Dimensions 388 373 39 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1 in 25 4 mm...

Page 334: ...RE QC DR 021 FS2 QC DR 030 FS2 F H11 11 Single drives motor feedback and direct feedback QC DR 021 FS2 QC DR 030 FS2 Dimensions 388 373 39 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1...

Page 335: ...S HARDWARE QC DR 040 FS1 QC DR 055 FS1 F H11 12 Single drives motor feedback QC DR 040 FS1 QC DR 055 FS1 Dimensions 373 39 388 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1 in 25 4 mm...

Page 336: ...RE QC DR 040 FS2 QC DR 055 FS2 F H11 13 Single drives motor feedback and direct feedback QC DR 040 FS2 QC DR 055 FS2 Dimensions 373 39 388 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1...

Page 337: ...WARE QC DR 080 FS1 QC DR 120 FS1 F H11 14 Single drives motor feedback QC DR 080 FS1 QC DR 120 FS1 Dimensions 156 272 5 397 388 39 39 39 373 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25...

Page 338: ...DR 080 FS2 QC DR 120 FS2 F H11 15 Single drives motor feedback and direct feedback QC DR 080 FS2 QC DR 120 FS2 Dimensions 156 272 5 397 388 39 39 39 373 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in...

Page 339: ...QC PDS HARDWARE QC DR 275 FS1 F H11 16 Single drive motor feedback QC DR 275 FS1 Dimensions 491 392 5 78 78 78 117 373 390 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4 mm Note B...

Page 340: ...HARDWARE QC DR 275 FS2 F H11 17 Single drive motor feedback and direct feedback QC DR 275 FS2 Dimensions 491 392 5 78 78 78 117 373 390 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25...

Page 341: ...ARDWARE QC DR 275 SS2 F H11 18 Single drive motor feedback and direct feedback QC DR 275 SS2 Dimensions 491 392 5 78 78 78 117 373 390 273 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4...

Page 342: ...11 4 Dual Drives QC DR 07 07 FD2 QC DR 12 12 FD2 F H11 19 Dual drives motor feedback QC DR 07 07 FD2 QC DR 12 12 FD2 Dimensions 388 373 39 78 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm...

Page 343: ...ARDWARE QC DR 21 21 FD2 QC DR 30 30 FD2 F H11 20 Dual drives motor feedback QC DR 21 21 FD2 QC DR 30 30 FD2 Dimensions 388 373 39 78 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4...

Page 344: ...PDS HARDWARE 11 5 Auxiliary Power Supplies QC APS 15 F H11 21 QC APS 15 24 V DC auxiliary power supply Dimensions 373 388 39 265 5 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Dimensions in mm 1 in 25 4 mm...

Page 345: ...HARDWARE QC APS3 15 F H11 22 QC APS3 15 24 V DC auxiliary power supply with a soft start and snubber Dimensions 373 388 39 278 7 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Dimensions in mm 1 in 25 4 mm...

Page 346: ...3 QC PDS HARDWARE 11 6 Bus Protection Module QC BPM 100 F H11 23 Bus protection module QC BPM 100 Dimensions 373 388 278 7 39 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Note Bear also in mind the cables...

Page 347: ...2003 347 QC PDS HARDWARE 11 7 Capacitor Module QC CM 75 F H11 24 QC CM 75 capacitor module Dimensions 373 39 388 78 266 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Note Bear also in mind the cables Dimensions...

Page 348: ...ILTER A Dimensions 270 240 19 19 135 60 255 80 M6 M6 330 85 300 314 45 M5 70 M6 15 15 260 235 210 240 300 42 41 15 6 11 60 60 392 6 12 116 PE M10 20 20 MAIN FILTER 42A A MAIN FILTER 75A A MAIN FILTER...

Page 349: ...26 CHOKES Dimensions T1 T2 T3 U1 V1 W1 B C D G F E A 320 386 4 R12 5 110 110 110 455 435 R5 R5 3 4 5 420 16x19 6 31 CHOKE Units A B C D E F G RPS 45 mm 330 175 136 150 8 15 228 in 12 99 6 88 5 35 5 9...

Page 350: ...Dimensions 11 354 350 Ref 2003 QC PDS HARDWARE CHOKE RPS 160 Packaging F H11 27 CHOKE RPS 160 Packaging Dimensions 594 506 494 72 75 75 300 Dimensions in mm 1 in 25 4 mm...

Page 351: ...rs with External Thermostat ER TH 18 1100 F H11 28 External Ballast resistors with external thermostat Dimensions ER TH 18 1100 in 12 59 9 44 11 81 mm 320 240 300 With external thermostat Units L In l...

Page 352: ...0 F H11 29 External Ballast resistors with internal thermostat Dimensions ER TH 18 2200 plg 7 48 2 63 14 96 4 21 4 40 11 81 mm 190 67 380 177 182 300 ER TH 18 1800 plg 4 72 1 57 14 96 4 21 4 40 11 81...

Page 353: ...1 L3 4x With external thermostat ER TH 18 1100 FAN ER TH 18 1500 FAN ER TH 18 2000 FAN With external thermostat ER TH 18 1100 FAN ER TH 18 1500 FAN ER TH 18 2000 FAN Units mm in mm in mm in Units mm i...

Page 354: ...Dimensions 11 354 354 Ref 2003 QC PDS HARDWARE 11 13 External Thermostat F H11 31 External thermostat Dimensions Dimensions in mm 1 in 25 4 mm...

Page 355: ...F QC DR 120 F QC DR 275 F QC DR 275 SS2 Dual drives QC DR 07 07 FD2 QC DR 12 12 FD2 QC DR 21 21 FD2 QC DR 30 30 FD2 Auxiliary equipment and accessory modules Auxiliary power supplies QC APS 15 QC APS...

Page 356: ...ncoder 2500 ppt FLANGE AND SHAFT 0 HOLDING BRAKE OPTION 0 Without brake 1 With standard brake 24 V DC 2 With extra brake 24 V DC FAN AND INERTIA OPTION 1 Cylindrical with no keyway 40 60 4000 rev min...

Page 357: ...n g 1 2 E 0 1 s e r i e s E 0 2 s e r i e s d u t y S 1 B A S E S P E E D M O T O R F A G O R M 7 F M 7 o o o o o o o o o o 3 M O T O R P O W E R k W D 0 5 5 0 7 5 1 1 0 F E E D B A C K M O U N T I N...

Page 358: ...p 1024 ppt sinusoidal encoder SinCos Stegmann C axis MOUNTING 5 Flange foot DEGREE OF VIBRATION C V5 SHAFT Keyless 0 1 With key half key balancing RELEASE 1 nmax up to 5000 rev min SPECIAL None Specia...

Page 359: ...YES S2 DIRECT FEEDBACK INTERFACE SINGLE FEED AXIS SPINDLE SINGLE at 8 kHz at 4 kHz at 8 kHz FS FUNCTIONAL SAFETY MDU DUAL USE DRIVE NO YES NO YES 7 0 3 5 5 4 10 8 15 0 30 0 40 0 42 0 21 0 20 0 19 6 17...

Page 360: ...auxiliary power supply integrated 24 V DC 7 A Vline 400 480 V AC OUTPUT RATED at DC BUS for Vline 400 V AC QC RPS 030 FF2 QC RPS QUERCUS REGENERATIVE POWER SUPPLIES Example Pn In in S1 at 8 kHz POWER...

Page 361: ...INDUCTIVE FILTERS INDUCTANCES Example FOR REGENERATIVE POWER SUPPLIES CHOKE RPS 160 72 A Rated current In RPS 45 RPS 160 245 A CHOKE BUS PROTECTION MODULE Example MAX BRAKING POWER QC BPM 100 BPM 100...

Page 362: ...s single pole cable wire 5 10 15 20 25 30 35 40 45 50 25 30 35 40 45 50 75 100 150 200 250 300 5 7 10 12 15 20 QC EEC 03 QC QUERCUS ENCODER EXTENSION CABLES Example ENCODER EXTENSION CABLE LENGTH m 03...

Page 363: ...0 15 20 25 30 35 50 60 75 100 FBC FLEX SFO 01 FIBER OPTIC LINES SERCOS II Example SERCOS FIBER OPTIC LENGTH m 01 02 03 05 07 10 12 SFO SFO FLEX 10 Example SERCOS FIBER OPTIC FLEX LENGTH m 10 15 20 25...

Page 364: ...and T V markings the address of the manufacturing plant commercial model MODEL and type of certified model TYPE as well as the main technical information of the equipment are indicated on the nameplat...

Page 365: ...MERCIAL MODELS Identification of Equipment 12 QC PDS HARDWARE Ref 2003 365 They make it easier to solve compatibility conflicts between different versions The unit is also labeled on its packaging F H...

Page 366: ...12 COMMERCIAL MODELS Commercial models Ref 2003 QC PDS HARDWARE 366...

Page 367: ...ANNEXES...

Page 368: ...ANNEX A1...

Page 369: ...E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP COVER PAGE 1 13 1 2 CNC QC FAGOR QUERCUS SAFETY EMERGENCY ELECTRICAL WIRING DIAGRAM SERCOS III REF...

Page 370: ...4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP DESCRIPTION 2 13 2 1 3 INSTALLATION DESCRIPTION INSTALLATION NAME INSTALLATION ARCHITECTURE LIST OF PAGES MACHINE...

Page 371: ...STEM 3 13 3 2 4 Q1 MAINS POWER F2 1 3 5 2 4 6 L1 R L2 S L3 T PE L1 R L2 S L3 T PE 400 1 10 480 1 10 V AC 0 V DC 0 V DC 24 V DC 24 V DC 5 1E 5 1A N7 N6 P7 P6 PCB F1 PCB F3 F4 P6 P7 N8 P8 4 1E 4 1A T1 3...

Page 372: ...R AUTOMATION S COOP EMERGENCY RELAY 4 13 4 3 5 S03 9 2E PS ERROR RESET 127 KAE1 5 4E 13 14 13 14 START BUTTON 13 14 21 22 6 4C 13 14 21 22 6 4C 3 8E N8 6 1F KS1 A2 A1 KS2 A2 A1 SAFETY RELAY EMERGENCY...

Page 373: ...S COOP RELAYS 5 13 5 4 6 3 6E P6 24 V DC LIM X 1 2 XT1 FCX XT1 S32 OVER TRAVEL LIMIT CANCEL 3 4 N N 7 2B 7 2B 13 2C 109 107 CNC QC FAGOR OK IN1 CNC QC EMERGENCY STOP KAE1 A2 A1 KA1 12 3D 13 14 LIM Y X...

Page 374: ...3 14 12 5D KS4 13 14 6 7D KS2 13 14 4 6E 250 KS3 13 14 6 7D 13 14 KS1 4 6E 251 IO3 DOORS CLOSED 13 4C IO4 DOORS LOCK 13 4C SG1 0 V DC 11 7A 152 153 154 155 151 10 3A STOFBb STOFBb STOFBa QC DR X X FD2...

Page 375: ...ER SUPPLY QC PS 025 S SPINDLE QC DR X FS2 X AXIS QC DR X FX Y Z AXES QC DR X X FD2 A18 24V GND A17 DC BUS A18 A18 A18 24 V DC 0 V DC ACCESSORY SERCOS III CABLE A17 DC BUS A17 DC BUS DC BUS UPON REQUES...

Page 376: ...heet Nr L Mod Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 8A 13 8A 7 8B QC PS 025...

Page 377: ...d Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 8B 13 8B 8A 9 QC DR X FS2 SIZE 1 QC...

Page 378: ...LAST RESISTOR ER TH 18 X OR ER TH 18 X FAN X15 S16 A19 POWER INPUT TO THE MAIN POWER SUPPLY X14 127 IN7 13 6C 13 7C IN8 6 8A P8 6 8E N8 F10 1 2 3 4 5 6 L1 R L2 S L3 T PE 3 8A 9 8A 3 8A 9 8A 3 8A 9 8A...

Page 379: ...TION E EX MX M 3 U V W X AXIS MOTOR E21B E21A X11A QC EEC FM7 X CABLE OR QC EEC FM7C X CABLE OPTION E ES MS M 3 U V W S SPINDLE MOTOR ACCESSORY QC DR 007 FSX QC DR 012 FSX QC DR 021 FSX X11A A17 DC BU...

Page 380: ...E21B X11B U V W MC 20 6 CONNECTOR QC EEC X CABLE EY MY M 3 U V W Y AXIS MOTOR E21A X11A MC 20 6 CONNECTOR QC EEC X CABLE EZ MZ M 3 U V W Z AXIS MOTOR HOLDING BRAKE X12 B B X AXIS B10A 12 1E 5 8A N6 P6...

Page 381: ...OP PLC INPUTS OUTPUTS 12 13 12 11 13 EMERGENCY STOP KA1 A2 A1 5 4D 13 14 21 22 KA2 A2 A1 13 14 21 22 EMERGENCY STOP FREE FREE KA3 A2 A1 13 14 21 22 FREE FREE KA4 A2 A1 13 14 21 22 FREE FREE KA5 A2 A1...

Page 382: ...ION S COOP PLC INPUTS OUTPUTS 13 13 13 12 KEY 24 V DC 13 14 14 13 1 2 SELECTOR SWITCH KS3 6 7D KS4 6 7D 33 34 33 34 5 5D IN1 EMERGENCY STOP 109 IN2 SAFETY RELAY EMERGENCY 128 4 6E IN3 DOORS CLOSED 6 5...

Page 383: ...ANNEX A2...

Page 384: ...E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP COVER PAGE 1 13 1 2 CNC QC FAGOR QUERCUS SAFETY EMERGENCY ELECTRICAL WIRING DIAGRAM SERCOS III REF...

Page 385: ...4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP DESCRIPTION 2 13 2 1 3 INSTALLATION DESCRIPTION INSTALLATION NAME INSTALLATION ARCHITECTURE LIST OF PAGES MACHINE...

Page 386: ...STEM 3 13 3 2 4 Q1 MAINS POWER F2 1 3 5 2 4 6 L1 R L2 S L3 T PE L1 R L2 S L3 T PE 400 1 10 480 1 10 V AC 0 V DC 0 V DC 24 V DC 24 V DC 5 1E 5 1A N7 N6 P7 P6 PCB F1 PCB F3 F4 P6 P7 N8 P8 4 1E 4 1A T1 3...

Page 387: ...R AUTOMATION S COOP EMERGENCY RELAY 4 13 4 3 5 KAE1 5 4E 13 14 13 14 21 22 6 4C 13 14 21 22 6 4C 3 8E N8 6 1F KS1 A2 A1 KS2 A2 A1 SAFETY RELAY EMERGENCY I02 13 3C 128 KAE1 5 4E 33 34 SE01 0 P EMERGENC...

Page 388: ...COOP RELAYS 5 13 5 4 6 3 6E P6 24 V DC LIM X 1 2 XT1 FCX XT1 S32 OVER TRAVEL LIMIT CANCEL 3 4 N N 7 2B 7 2B 13 2C 109 107 CNC QC FAGOR OK IN1 CNC QC EMERGENCY STOP KAE1 A2 A1 KA1 12 3D 13 14 LIM Y XT...

Page 389: ...3 14 12 5D KS4 13 14 6 7D KS2 13 14 4 6E 250 KS3 13 14 6 7D 13 14 KS1 4 6E 251 IO3 DOORS CLOSED 13 4C IO4 DOORS LOCK 13 4C SG1 0 V DC 11 7A 152 153 154 155 151 10 3A STOFBb STOFBb STOFBa QC DR X X FD2...

Page 390: ...E QC DR X FS2 X AXIS QC DR X FX Y Z AXES QC DR X X FD2 A18 A17 DC BUS 24 V DC 0 V DC ACCESSORY SERCOS III CABLE A17 DC BUS A17 DC BUS DC BUS UPON REQUEST B10B B10A B10B B10A B10B B10A CNC QC FAGOR QC...

Page 391: ...et Nr L Mod Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 8A 13 8A 7 8B QC APS 15 QC...

Page 392: ...erif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 8B 13 8B 8A 9 QC DR X FS2 SIZE 1 QC DR X X FD2...

Page 393: ...OR ER TH 18 X FAN X15 S16 A19 POWER INPUT TO THE MAIN POWER SUPPLY X14 127 IN7 13 6C 13 7C IN8 6 8A P8 6 8E N8 F10 1 2 3 4 5 6 L1 R L2 S L3 T PE 3 8A 9 8A 3 8A 9 8A 3 8A 9 8A 3 8A 9 8A L1 L2 L3 9 1A 9...

Page 394: ...N E EX MX M 3 U V W X AXIS MOTOR E21B E21A X11A MPC 4x QC EEC FM7 X CABLE OR QC EEC FM7C X CABLE OPTION E ES MS M 3 U V W S SPINDLE MOTOR ACCESSORY QC DR 007 FSX QC DR 012 FSX QC DR 021 FSX X11A A17 D...

Page 395: ...E21B X11B U V W MC 20 6 CONNECTOR QC EEC X CABLE EY MY M 3 U V W Y AXIS MOTOR E21A X11A MC 20 6 CONNECTOR MPC 4x 2x1 QC EEC X CABLE EZ MZ M 3 U V W Z AXIS MOTOR HOLDING BRAKE X12 B B X AXIS B10A 12 1A...

Page 396: ...OP PLC INPUTS OUTPUTS 12 13 12 11 13 EMERGENCY STOP KA1 A2 A1 5 4D 13 14 21 22 KA2 A2 A1 13 14 21 22 EMERGENCY STOP FREE FREE KA3 A2 A1 13 14 21 22 FREE FREE KA4 A2 A1 13 14 21 22 FREE FREE KA5 A2 A1...

Page 397: ...TION S COOP PLC INPUTS OUTPUTS 13 13 13 12 KEY 24 V DC 13 14 14 13 1 2 SELECTOR SWITCH KS3 6 7D KS4 6 7D 33 34 33 34 5 5D IN1 EMERGENCY STOP 109 IN2 SAFETY RELAY EMERGENCY 128 4 6E IN3 DOORS CLOSED 6...

Page 398: ...ANNEX A3...

Page 399: ...E D C B A 1 2 3 4 5 6 7 8 CNC QC FAGOR QUERCUS SAFETY EMERGENCY ELECTRICAL WIRING DIAGRAM SERCOS III QUERCUS SAFETY EMERGENCY SERCOS III REF SAFETY EMERGENCY STOP DOOR STOP CATEGORY 1 INSTALLATION ARC...

Page 400: ...4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP DESCRIPTION 2 19 2 1 3 INSTALLATION DESCRIPTION INSTALLATION NAME INSTALLATION ARCHITECTURE LIST OF PAGES MACHINE...

Page 401: ...STEM 3 19 3 2 4 Q1 MAINS POWER F2 1 3 5 2 4 6 L1 R L2 S L3 T PE L1 R L2 S L3 T PE 400 1 10 480 1 10 V AC 0 V DC 0 V DC 24 V DC 24 V DC 5 1E 5 1A N7 N6 P7 P6 PCB F1 PCB F3 F4 P6 P7 N8 P8 4 1E 4 1A T1 3...

Page 402: ...MATION S COOP EMERGENCY RELAY 4 19 4 3 5 SE01 0 P EMERGENCY SE02 AUX EMERGENCY P8 N8 6 1F 6 1A 3 8E 3 8E OVER TRAVEL LIMIT SYSTEM OK CNC OK S03 START BUTTON 13 14 KAE1 5 4E 13 14 KAE1 5 4E 33 34 1 2 1...

Page 403: ...VER TRAVEL LIMIT CANCEL 4 5B 4 5B LIM X LIM Y LIM Z 14 5E A1 A2 A1 A2 13 14 14 13 13 14 109 107 CNC QC FAGOR OK QC BPM OK IN1 CNC EMERGENCY STOP A2 A1 24 V DC 0 V DC 3 4 N N OVER TRAVEL LIMIT CNC QC F...

Page 404: ...19 8B 13 14 33 34 6 3C 19 8C 13 14 33 34 0 V DC N8 A1 KS3 A2 A1 KS4 A2 MODE SELECTOR SETUP MODE 19 5B P8 13 1E 13 1E 24 V DC KA6 13 14 18 5D KS4 13 14 6 7D KS2 13 14 4 6E 250 KS3 13 14 6 7D 13 14 KS1...

Page 405: ...B64 ETHERCAT BUS ECAT CABLE X 1 7 m ECAT CABLE FLEX X 10 100 m UPON REQUEST YELLOW ACCESSORY SERCOS III CABLE GREEN FEBRUARY 2020 QC FBC 0 25 QC FBC 0 25 MAIN POWER SUPPLY QC RPS X FX S SPINDLE DRIVE...

Page 406: ...r L Mod Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 8 19 8 7 9 QC BPM 100 O PTIONA...

Page 407: ...eet Nr L Mod Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 9 19 9 8 10 QC RPS X FN0...

Page 408: ...od Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 10 19 10 9 11 QC DR X FS2 SIZE 1 QC...

Page 409: ...Mod Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 11 19 11 10 12 QC DR X X FD2 QC C...

Page 410: ...E FAGOR AUTOMATION S COOP QC AUXILIARY P SUPPLY 12 19 12 11 13 A20 X33 A17 A18 5 7D 5 7D L1 L2 L3 GND 24V 174 173 13 2D 13 2D SOFT START K A2 A1 1 2 24V GND POWER INPUT T 6 3 A TIME LAG F DC BUS AUXIL...

Page 411: ...APPENDIX UNE FAGOR AUTOMATION S COOP QC BUS PROTECTION MODULE 13 17 13 12 14 A18 14 2E 1 24V GND BUS PROTECTION MODULE QC BPM 100 X54 6 8A P8 6 8F N8 P8 N8 14 1F 14 1F 24V GND 12 7E 12 7D EXTERNAL BAL...

Page 412: ...4 1A 0 V DC 24 V DC A1 A2 5 8E Rcoil E g RELAY FINDER 40 31 9 024 xxxx FINDER 55 329 024 xxxx 1000 KAE4 5 8C 13 14 21 22 KM2 5 6E Q2 19 7B REGENERATIVE MAIN POWER SUPPLY QC RPS X FX A17 DC BUS 13 7D A...

Page 413: ...C EEC X CABLE OPTION E EX MX M 3 U V W X AXIS MOTOR E21B E21A QC EEC FM7 X CABLE OR QC EEC FM7C X CABLE OPTION E ES MS M 3 U V W S SPINDLE MOTOR ACCESSORY SERCOS III CABLE A17 DC BUS A17 DC BUS 14 6E...

Page 414: ...20 6 CONNECTOR QC EEC X CABLE EY MY M 3 U V W Y AXIS MOTOR E21A MC 20 6 CONNECTOR MPC 4x 2x1 QC EEC X CABLE EZ MZ M 3 U V W Z AXIS MOTOR HOLDING BRAKE B B X AXIS B10A 18 1E 5 8A N6 P6 A17 DC BUS 15 8D...

Page 415: ...f FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP QC CAPACITOR MODULE 17 19 17 16 18 16 8D FAGOR CAPACITOR MODU...

Page 416: ...17 19 KA1 KA2 KA3 KA4 KA5 KA6 KA7 KA8 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 EMERGENCY STOP SPINDLE FAN SOFT START FREE DOOR RELEASE COIL FREE FREE EMERGENCY STOP SPINDLE FAN SOFT START FREE...

Page 417: ...S COOP PLC INPUTS OUTPUTS 19 19 19 18 EMERGENCY STOP SAFETY RELAY EMERGENCY DOORS CLOSED DOORS LOCK AUTO MODE KEY SETUP MODE KEY SPINDLE MOTOR FAN THERMAL SWITCH SPEED ENABLE HBA ENABLE IN1 IN2 IN3 IN...

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Page 420: ...Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation es www fagorautomation com FAGOR AUTOMATION...

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