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© 2015 Fairway Rider G3 Ltd - 

Unit 20, Ravenhurst Court, Birchwood, Warrington, WA3 6PN  

Workshop and Technical Support: 07495 063 014  

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Email: enquiries@fairwayrider.co.uk 

Brake pad replacement 

 

Remove caliper assembly from buggy by undoing 2 x 8mm; 

 

NB do not remove the hydraulic pipe; 

 

Press the caliper mounting bracket in the direction of the arrow in the 
diagram ie towards the cylinder piston; 

 

Brake pad no. 2 has two lugs which locate it in position in the mounting 
bracket; as the mounting bracket moves down, the pad should emerge 
from the caliper. If it does not, lever it upwards from the underside of the 
mounting bracket; 

 

Once pad no. 2 is removed, and the bracket is fully pressed into the 
caliper, pad no.1 can be removed. It may need to be twisted to remove 
first from one mounting pin; 

 

Once removed from one pin, the pad will swivel to allow removal from 
the second pin; 

 

Replacement of new pads is the reverse of the above instructions. 

 

Brake cut-out switch replacement 

 

The switch is located underneath the brake lever, and has two spade 
terminals connected to it; 

 

Remove the two spade terminals; 

 

Remove the small cross headed screw which holds the switch in position; 

 

Install the new switch, fastening the screw, and replacing the two spade 
terminals 

 

Brake lever replacement 

 

The brake lever pivots around a pin which has a screwdriver slot in its 
top, and a 10mm nut at the bottom; 

 

Hold the pivot bolt in position with an appropriate flat-bladed 
screwdriver, and undo the 10mm nut; 

 

Remove the pivot bolt, retaining the parking brake button assembly, and 
discard the old brake lever; 

 

Reassemble using the new brake lever; 

 

Take care not to over-tighten the 10mm nut as this may result in the 
brake lever being stiff to use, and not releasing automatically after use. 

 

 

Summary of Contents for G3

Page 1: ......

Page 2: ...r co uk CONTENTS Buggy operation 3 General Maintenance 5 Technical Maintenance 6 Front wheel bearing replacement 6 Rear wheel bearing replacement 7 Chain replacement 8 Chain Adjustment 9 Brake caliper...

Page 3: ...the handlebars which incorporates three lights to indicate the state of battery charge Twist the grip gently towards you to gradually increase speed Releasing the grip will stop the motor Battery cond...

Page 4: ...el The brake lever incorporates a cut out switch which stops the motor when the brake is activated The parking brake for use when the buggy is stationary is activated by pulling the lever and then pus...

Page 5: ...or compressor The front tyres should be maintained at 22 24 psi The rear tyre should be maintained at 24 26 psi General tightening of body attachment screws The main body of the buggy and the side pan...

Page 6: ...ntained here please contact Fairway Rider G3 Ltd directly Front wheel bearing replacement Each front wheel is fitted with an inner and an outer wheel bearing Lift the front of the buggy so that one or...

Page 7: ...remove the 2 x 8mm bolts the bracket will remain attached to the buggy as the rear wheel shaft passes through it On both sides remove the 2 x 13mm locknuts from the bolts situated in front of the whe...

Page 8: ...nuts from the bolts attaching the caliper bracket to the chassis and then slacken the 2 x 8mm bolts the bracket will remain attached to the buggy as the rear wheel shaft passes through it On both side...

Page 9: ...play on the longest travel of the chain and maintain the wheel in a position so that the chain is running in a straight line between the rear sprocket and the motor sprocket Once you are happy with th...

Page 10: ...ing pin Once removed from one pin the pad will swivel to allow removal from the second pin Replacement of new pads is the reverse of the above instructions Brake cut out switch replacement The switch...

Page 11: ...g There will be a nine pin plug and a 4 pin plug Remove any additional cable ties which are securing the throttle wires underneath the bodywork again using side cutters You will need to remove the 4 w...

Page 12: ...ed cables going to the motor NB make a note of which cable goes to which Remove any insulating tape around these connections and then undo the small nuts and bolts which connect the ring terminals Rem...

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