background image

© 2015 Fairway Rider G3 Ltd - 

Unit 20, Ravenhurst Court, Birchwood, Warrington, WA3 6PN  

Workshop and Technical Support: 07495 063 014  

|  

Email: enquiries@fairwayrider.co.uk 

Throttle replacement 

 

Remove any cable ties securing the throttle wire to the handlebar 
assembly using side-cutters; 

 

Undo the throttle from the handlebars using an appropriately sized hex 
key; 

 

Undo the bottom of the seat spring / shock absorber from its bracket and 
hinge the front of the buggy forwards (NB you will need to remove the 
bag stand to make this possible); 

 

Disconnect the two multi-pin pugs connected to the throttle wiring. There 
will be a nine pin plug, and a 4 pin plug; 

 

Remove any additional cable ties which are securing the throttle wires 
underneath the bodywork, again using side-cutters; 

 

You will need to remove the 4 wires, which are connected to the throttle 
from these two connectors. Each one of the metal pins in the connector 
is located by a small metal tang, which will need to be pushed back using 
a small screwdriver. Once each tang is pushed back, the metal pin will 
pull from the nylon body of the connector; 

 

Install the new throttle on the handlebars, tightening with the hex key; 

 

Cable tie the wire to the handlebar assembly, and feed under the 
bodywork; 

 

Push each of the 4 metal pins into the appropriate position in the 
connectors; 

 

Replace the connectors, and cable tie any loose cable under the 
bodywork. 

 

 

Summary of Contents for G3

Page 1: ......

Page 2: ...r co uk CONTENTS Buggy operation 3 General Maintenance 5 Technical Maintenance 6 Front wheel bearing replacement 6 Rear wheel bearing replacement 7 Chain replacement 8 Chain Adjustment 9 Brake caliper...

Page 3: ...the handlebars which incorporates three lights to indicate the state of battery charge Twist the grip gently towards you to gradually increase speed Releasing the grip will stop the motor Battery cond...

Page 4: ...el The brake lever incorporates a cut out switch which stops the motor when the brake is activated The parking brake for use when the buggy is stationary is activated by pulling the lever and then pus...

Page 5: ...or compressor The front tyres should be maintained at 22 24 psi The rear tyre should be maintained at 24 26 psi General tightening of body attachment screws The main body of the buggy and the side pan...

Page 6: ...ntained here please contact Fairway Rider G3 Ltd directly Front wheel bearing replacement Each front wheel is fitted with an inner and an outer wheel bearing Lift the front of the buggy so that one or...

Page 7: ...remove the 2 x 8mm bolts the bracket will remain attached to the buggy as the rear wheel shaft passes through it On both sides remove the 2 x 13mm locknuts from the bolts situated in front of the whe...

Page 8: ...nuts from the bolts attaching the caliper bracket to the chassis and then slacken the 2 x 8mm bolts the bracket will remain attached to the buggy as the rear wheel shaft passes through it On both side...

Page 9: ...play on the longest travel of the chain and maintain the wheel in a position so that the chain is running in a straight line between the rear sprocket and the motor sprocket Once you are happy with th...

Page 10: ...ing pin Once removed from one pin the pad will swivel to allow removal from the second pin Replacement of new pads is the reverse of the above instructions Brake cut out switch replacement The switch...

Page 11: ...g There will be a nine pin plug and a 4 pin plug Remove any additional cable ties which are securing the throttle wires underneath the bodywork again using side cutters You will need to remove the 4 w...

Page 12: ...ed cables going to the motor NB make a note of which cable goes to which Remove any insulating tape around these connections and then undo the small nuts and bolts which connect the ring terminals Rem...

Reviews: