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COTTERLESS CRANKS ADJUSTMENT

 

IMPORTANT

Please check if the chainwheel and cranks of your new bicycle are of the cotter less type 

as illustrated on page 3.

If so, to ensure trouble free operation it is important that the nuts securing these item to the 

bottom bracket axle are tightened as securely as possible.

It is strongly recommended that the tightness of the nuts be 

checked after the first two 

weeks of use

 and a maximum of three monthly intervals thereafter. 

BRAKES

WARNING

For safe riding it is important to completely understand the operation of your bicycleʼs 

brake system. Improper use of your bicycleʼs brake system may result in a loss of control or 

an accident, which could lead to severe injury. Because each bicycle may handle differently, 

be sure to learn the proper braking technique (including brake lever pressure and bicycle 

control characteristics) and operation of your bicycle. This can be done by consulting your 

professional  bicycle  dealer  and  this  ownerʼs  manual,  and  by  practicing  your  riding  and 

braking technique.

The bicycle is equipped with two independant brake mechanisms. One on the front wheel 

and the other on the rear wheel. The brakes are operated by hand levers fastened to the 

handlebars. The right lever controls the front brake and the left lever controls the rear brake.

To stop with safety:
1

.  Operate the rear brake (left lever) slightly before the front brake (right lever).

2

.  Apply firm pressure to both front and rear brake levers.

CAUTION:

 If the front brake is applied with too much pressure, the rider may be thrown off 

the bicycle.

3

.  Never apply the front brake on a turn. This is especially dangerous when cornering or 

riding on slippery or loose surface roads.

CAUTION:

 Brakes are less effective in wet weather. Ride slower and allow more distance 

for stopping.

Note:

 Do not ride your bicycle if the braking system is not working correctly. If you are in 

doubt, take your bicycle to your dealer.

7

TABLE OF RECOMMENDED TORQUE VALUES

 

DESCRIPTION 

TORQUE

1  Stem Expander Bolt 

20Nm  15lb-ft

 

(where fitted) 

 

 

1A  A-Head Steerer Clamp Bolts 

10Nm  8lb-ft

 

(where fitted) 

2  Stem Binder Bolt 

10Nm  8lb-ft

 

3  Brake Fixing Bolt (non disc) 

5Nm  4lb-ft

 

Applies to both front and rear brake

4  Front Axle Nut 

30Nm  22lb-ft

 

5  Chain Wheel Securing Bolt 

38Nm  28lb-ft

6  Pedal 

40Nm  30lb-ft

7  F/Derailleur Cable Fixing Bolt 

4Nm  3lb-ft

8  R/Derailleur Cable Fixing Bolt 

4Nm  3lb-ft

9  Rear Axle Nut 

30Nm  22lb-ft

 

10  Seat Pin 

(Hexagonal Head)

 

10Nm  8lb-ft 

 

Seat Pin 

(Allen Head)

 

10Nm  8lb-ft

11  Front and Rear 

3Nm  2.5lb-ft

 

Reflector Mounting Nut

12  Saddle Clamp Bolt 

(Hexagonal Head)

  15Nm  11lb-ft

1A

1

2

3

4

5

6

7

8

9

10

11

12

13

Summary of Contents for CYCLES

Page 1: ...ase of defective components and does not cover the effects of normal wear and tear or damage caused by accident abuse excessive loads neglect improper assembly alteration of original specification imp...

Page 2: ...ntee Included in this manual are details on how to prepare your bicycle for riding how to maintain your bicycle to keep it roadworthy information on accessories and recommendations and tips for a safe...

Page 3: ...a soft cloth T 3 A Headset Remove clean and regrease bearings yearly checking if replacements required B Stem Nuts Ensure stem nuts and bolts are tight See page 7 C Handlebars Check handlebar bolt is...

Page 4: ...safe stopping Ride slower than normal and apply your brakes well in advance of anticipated stops CAUTION Night Riding We recommend you minimise the time you ride after dark If you should have to be ou...

Page 5: ...nsion frames Take care when inserting seat pillar that the protruding end cannot interfere with the frame suspension unit during use If in doubt consult you dealer about adjustment CYCLING POSITION Se...

Page 6: ...portion of handlebars horizontally and securely tighten the binder bolt Note On models equipped with stem mounted gear levers the levers may be moved up or down to the rider s most comfortable positi...

Page 7: ...the handlebars The right lever controls the front brake and the left lever controls the rear brake To stop with safety 1 Operate the rear brake left lever slightly before the front brake right lever...

Page 8: ...adjust brakes that have central Caliper adjuster simply turn screw as shown until brakes centralise BRAKE MAINTENANCE Caliper brakes To maintain cable brakes in efficient working order regularly chec...

Page 9: ...re you use your cycle The notes that follow are not exhaustive If you need further assistance please refer to the disc brake leaflet that should accompany the cycle If you do not have such a leaflet p...

Page 10: ...he pads bed in If your cycle came from or has recently been overhauled by a professional repair shop you B Fig 2 Smaller keyhole inside main hole C Fig 3 BRAKE PAD WEAR AND REPLACEMENT When you check...

Page 11: ...minute DERAILLEUR GEAR MAINTENANCE To help ensure that your derailleur gear works efficiently and to prolong its life it must be kept clean and free from excess dirt build up and should be properly l...

Page 12: ...W GEAR GUIDE PULLEY TOP ADJUSTMENT SCREW TOP GEAR OUTER SLIDE GUIDE PULLEY COUNTER CLOCKWISE CLOCKWISE CABLE ADJ BARREL 1 2 2 Next with the chain on the 2nd gear increase the inner cable tension while...

Page 13: ...ire lever uses two push levers mounted conveniently under the bar in front of the thumb Using lever A you can shift one gear at a time or shift down the entire block with a full stroke push Using leve...

Page 14: ...ance between the chain and the inside left hand side of the chain guide When it is pulled once there is a shift of one gear from a large chainwheel to a smaller chainwheel Example from largest chainwh...

Page 15: ...viewed from below Installation of the brake cables Use the 1 6 mm diameter inner cable and the 5 mm diameter outer casing 1 Insert the cable barrel nipple through the brake lever body 2 Mount the nipp...

Page 16: ...Shift approved cable only Thread new cable through housing cable inlet hole Around tube Spring Cavity Cable Groove Cable Inlet Hole Housing Spring Grip Cover All Detente Notches Cable Grooves GRIP 7 L...

Page 17: ...ont lever top position for the rear lever 2 Loosen the lever fixing bolt and then rotate the lever until the cover fixing bolt can be turned Fig 1 After this remove the cover fixing bolt and then remo...

Page 18: ...he top section of the chain on the small sprocket and replace the wheel into the frame by pushing back and centralising between the chainstays While holding the wheel in this position tighten the axle...

Page 19: ...ast 1 16 4 The wheel should turn freely and have very little side play 5 Check quick release lever is correct and fully locked position before each ride FITMENT OF BELL 1 Remove screw from bell clamp...

Page 20: ...e ends of the pedals to show which side the pedal needs to be fitted to 1 Fit to non chainside of cycle 2 The pedal has a special thread to tighten in a anti clockwise direction 3 Locate thread by han...

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