Falcon D111G, Service Manual

Page 1: ...D100 D200 Deadbolt Service Manual Grade 1 Grade 2 Deadbolt Falcon Monarch Dor O Matic ...

Page 2: ...G D111P 4 D121G D121P 5 D131G 6 D131P 7 D141G D141P 8 D151 9 D211G D211P 10 D221G D221P 11 D231G 12 D231P 13 D241G D241P 14 D251 15 D261 16 D261M 17 D271 18 Deadbolts 19 Strikes 20 Accessories 21 23 Screws Screw Packs 24 Cylinders and Tailpieces 25 27 Conventional 25 SFIC 26 Tailpieces 27 Table of Contents ...

Page 3: ...HMA ANSI A156 5 2001 Grade 1 auxiliary lock Available UL Listed for 3 Hour fire door BHMA ANSI A156 5 2001 Grade 2 auxiliary lock Available UL Listed for 3 Hour fire door Deadbolt 1 1 8 x 2 1 4 Square corner faceplate 1 housing diameter 1 throw Strike 1 1 8 x 2 3 4 lipless with box Cylinder 6 Pin Solid brass Keyed 5 Pin Falcon G keyway Keyed different KD Door Range 1 3 8 1 3 4 standard Keys Two Ni...

Page 4: ...Double cylinder locks on residences or on any door in any structure which is used for egress are a life safety hazard in times of emergency and their use is not recommended Installation should be in accordance with existing codes only Lock Assembly Drawing Index Function BHMA ANSI A156 6 2001 Grade 1 CYLINDERS OUTSIDE FUNCTION INSIDE FUNCTION Deadbolt thrown or retracted by key from outside Deadbo...

Page 5: ...cted by turn unit only Bolt automatically deadlocks when fully thrown FALCON ANSI Classroom Function Single Cylinder x Rose Double Cylinder Thumbturn Inside Only Single Cylinder x Thumbturn Thumbturn Inside x Rose Thumbturn x Thumbturn Thumbturn x Occupancy Indicator Caution Double cylinder locks on residences or on any door in any structure which is used for egress are a life safety hazard in tim...

Page 6: ...te B600 018 30 Cylinder Retaining Screw 2 B300 108 10 Fire Rated Bolt F only 31 Adapter Shield B520 650 11 Regular Bolt Q330 256 32 Anti Pry Shield B520 649 15 SFIC Cylinder C607 33 Driver Bar B202 957 17 Outside Cylinder Housing Assy B610 204 43 Fire Cup F only 18 Cylinder Housing Assy Q500 009 46 Screw Mounting 2 B600 100 19 5 Pin Cylinder Assy Q500 064 52 Screw Deadbolt 2 C603 897 24 Thumbturn ...

Page 7: ...Mounting Plate B600 018 30 Cylinder Retaining Screw 2 B300 108 10 Fire Rated Bolt F only 31 Adapter Shield B520 650 11 Regular Bolt Q330 256 32 Anti Pry Shield B520 649 15 SFIC Cylinder C607 34 Driver Bar B220 032 17 Outside Cylinder Housing Assy B610 204 43 Fire Cup F only 18 Outside Cylinder Housing Assy Q500 009 46 Screw Mounting 2 B600 100 20 5 Pin Cylinder Assy Q500 066 52 Screw Deadbolt 2 C6...

Page 8: ...eld B520 650 10 Fire Rated Bolt F only 35 Driver Bar 2 B202 580 11 Regular Bolt Q330 256 39 Snap On Face Plate Inside B610 014 15 SFIC Cylinder 2 C607 41 Inside Cylinder Housing B610 281 17 Outside Cylinder Housing Assy B610 204 43 Fire Cup F only 27 Ring 2 1 8 Bore 38 031 49 Screw Mounting 2 B600 053 28 Outside Rose 2 36 086 52 Screw Deadbolt 2 C603 897 29 Insert Ring 2 B520 541 D131G SFIC Double...

Page 9: ... Cylinder Retaining Screw 3 B300 108 10 Fire Rated Bolt F only 32 Anti Pry Shield B520 649 11 Regular Bolt Q330 256 38 Snap On Face Plate Inside 61 511 18 Cylinder Housing Assy Q500 009 40 Inside Cylinder Housing B600 090 20 5 Pin Cylinder Assy Q500 066 43 Fire Cup F only 27 Ring 2 1 8 Bore 38 031 45 Cylinder 2 Q500 072 28 Outside Rose 2 36 086 48 Screw Mounting 2 B600 047 29 Insert Ring 2 B520 54...

Page 10: ...taining Screw 2 B300 108 7 Mounting Plate B600 018 31 Adapter Shield B520 650 10 Fire Rated Bolt F only 32 Anti Pry Shield B520 649 11 Regular Bolt Q330 256 33 Driver Bar B202 957 15 SFIC Cylinder C607 43 Fire Cup F only 17 Outside Cylinder Housing Assy B610 204 46 Screw Mounting 2 B600 100 18 Cylinder Housing Assy Q500 009 52 Screw Deadbolt 2 C603 897 19 5 Pin Cylinder Assy Q500 064 53 Screw Trim...

Page 11: ...escription Part Number 7 Mounting Plate B600 018 36 Driver Bar B520 653 8 Mounting Plate Outside Q630 124 43 Fire Cup F only 10 Fire Rated Bolt F only 50 Screw Mounting 2 B520 662 11 Regular Bolt Q330 256 52 Screw Deadbolt 2 C603 897 25 Thumbturn Assy 2 B302 041 53 Screw Trim 4 B600 066 D151F Thumbturn x Thumbturn Not for sale as individual parts ...

Page 12: ... 7 Mounting Plate B600 018 31 Adapter Shield B520 650 12 Fire Rated Bolt F only 32 Anti Pry Shield B520 649 13 Regular Bolt Q330 253 33 Driver Bar B202 957 15 SFIC Cylinder C607 43 Fire Cup F only 17 Outside Cylinder Housing Assy B610 204 46 Screw Mounting 2 B600 100 18 Cylinder Housing Assy Q500 009 52 Screw Deadbolt 2 C603 897 21 5 Pin Cylinder Assy Q500 067 53 Screw Trim 2 B600 066 24 Thumbturn...

Page 13: ... Mounting Plate B600 018 30 Cylinder Retaining Screw 2 B300 108 12 Fire Rated Bolt F only 31 Adapter Shield B520 650 13 Regular Bolt Q330 253 32 Anti Pry Shield B520 649 15 SFIC Cylinder C607 34 Driver Bar B220 032 17 Outside Cylinder Housing Assy B610 204 43 Fire Cup F only 18 Cylinder Housing Assy Q500 009 46 Screw Mounting 2 B600 100 22 5 Pin Cylinder Assy Q500 069 52 Screw Deadbolt 2 C603 897 ...

Page 14: ...650 12 Fire Rated Bolt F only 35 Driver Bar 2 B202 580 13 Regular Bolt Q330 253 39 Snap On Face Plate Inside B610 014 15 SFIC Cylinder 2 C607 41 Inside Cylinder Housing B610 281 17 Outside Cylinder Housing Assy B610 204 43 Fire Cup F only 27 Ring 2 1 8 Bore 38 031 49 Screw Mounting 2 B600 053 28 Outside Rose 36 086 52 Screw Deadbolt 2 C603 897 29 Insert Ring B520 541 D231G Double Cylinder Assembli...

Page 15: ...utside Housing Assy Q500 020 30 Cylinder Retaining Screw 3 B300 108 12 Fire Rated Bolt F only 32 Anti Pry Shield B520 649 13 Regular Bolt Q330 253 38 Snap On Face Plate Inside 61 511 18 Outside Cylinder Housing Assy Q500 009 42 Inside Cylinder Housing B520 648 27 Ring 2 1 8 Bore 38 031 43 Fire Cup F only 28 Outside Rose 2 36 086 45 Cylinder 2 Q500 072 29 Insert Ring 2 B520 541 48 Screw Mounting 2 ...

Page 16: ...e B600 018 30 Cylinder Retaining Screw 2 B300 108 12 Fire Rated Bolt F only 31 Adapter Shield B520 650 13 Regular Bolt Q330 253 32 Anti Pry Shield B520 649 15 SFIC Cylinder C607 33 Driver Bar B202 957 17 Outside Cylinder Housing Assy B610 204 43 Fire Cup F only 18 Cylinder Housing Assy Q500 009 46 Screw Mounting 2 B600 100 21 5 Pin Cylinder Assy Q500 067 52 Screw Deadbolt 2 C603 897 25 Thumbturn A...

Page 17: ...Description Part Number 7 Mounting Plate B600 018 36 Driver Bar B520 653 8 Mounting Plate Outside Q630 124 43 Fire Cup F only 12 Fire Rated Bolt F only 50 Screw Mounting 2 B520 662 13 Regular Bolt Q330 253 52 Screw Deadbolt 2 C603 897 25 Thumbturn Assy 2 B302 041 53 Screw Trim 4 B600 066 D251 Thumbturn x Thumbturn Not for sale as individual parts ...

Page 18: ...ption Part Number 7 Mounting Plate B600 018 43 Fire Cup F only 12 Fire Rated Bolt 44 Retainer Driver Bar B520 679 13 Regular Bolt Q330 253 52 Screw Deadbolt 2 C603 897 25 Thumbturn Assy B302 041 53 Screw Trim 2 B600 066 37 Driver Bar B600 041 54 Screw Wood 2 F506 359 D261 Thumbturn Inside Only Assemblies Not for sale as individual parts ...

Page 19: ...scription Part Number 7 Mounting Plate B600 018 37 Driver Bar B600 041 9 Mounting Plate Blank B600 098 43 Fire Cup F only 12 Fire Rated Bolt F only 50 Screw Mounting 2 B520 662 13 Regular Bolt Q330 253 52 Screw Deadbolt 2 C603 897 25 Thumbturn Assy B302 041 53 Screw Trim 2 B600 066 D261M Thumbturn Inside x Rose Not for sale as individual parts ...

Page 20: ... Call Out Number Description Part Number 7 Mounting Plate B600 018 36 Driver Bar B520 653 13 Regular Bolt Q330 253 50 Screw Mounting 2 B520 662 23 Outside Assy Indicator Lock B302 044 52 Screw Deadbolt 2 C603 897 25 Thumbturn Assy B302 041 53 Screw Trim 2 B600 066 D271 Thumbturn Inside x Occupancy Indicator ...

Page 21: ...3 4 Universal Description Square corner 1 x 2 1 4 faceplate Specify finish Housing Diameter 2 3 8 or 2 3 4 Universal Description Square corner 1 1 8 x 2 1 4 faceplate Specify finish Housing Diameter 2 3 8 or 2 3 4 Universal Description Square corner 1 1 8 x 2 1 4 faceplate Specify finish Housing Diameter 2 3 8 or 2 3 4 Universal Description 1 circular drive in 626 only Housing Diameter 2 3 8 or 2 ...

Page 22: ...d Corner 10 108 1 1 4 1 4 Round Corner 10 104 Full Lip 1 4 Radius Corner no box 10 092 Lip Length 1 Size 1 3 16 dia Lip Length n a Size 1 1 8 x 2 3 4 Lip Length 1 1 8 Size 1 1 4 x 4 7 8 Lip Length n a Size 1 5 8 x 2 1 4 Lip Length n a Size 1 x 2 1 4 Lip Length n a Size 1 x 2 1 4 Lip Length n a Size 1 1 4 x 3 5 8 Lip Length 1 5 16 Size 1 5 8 x 2 1 4 1 1 8 1 4 Dust Box B520 283 Lip Length n a Size 1...

Page 23: ...unting B600 018 50 Screw Mounting B520 662 52 Screw Deadbolt C603 897 53 Screw Trim B600 066 Door Range 1 to 1 50 52 53 7 7 Accessory Bag 61 500 Call Out Number Description Part Number 7 Plate Mounting B600 018 46 Screw Mounting B600 100 52 Screw Deadbolt C603 897 53 Screw Trim B600 066 Door Range 1 to 1 46 52 53 7 Accessory Bag 61 501 Call Out Number Description Part Number 7 Plate Mounting B600 ...

Page 24: ...1 503 Call Out Number Description Part Number 50 Screw Mounting B520 662 52 Screw Deadbolt C603 897 Door Range 1 to 2 50 52 Accessory Bag 61 505 Call Out Number Description Part Number 7 Plate Mounting B600 018 51 Screw Mounting B520 663 52 Screw Deadbolt C603 897 53 Screw Trim B600 066 Door Range 1 to 2 51 52 53 7 Accessory Bag 61 502 Call Out Number Description Part Number 48 Screw Mounting B600...

Page 25: ... 55 7 Emergency Key Pack 61 509 Call Out Number Description Part Number 57 Emergency Key Small 009159 59 Ring Key C503 124 60 Emergency Key Tag P515 768 59 57 60 Emergency Key Pack 61 510 Call Out Number Description Part Number 58 Emergency Key Large 009159 001 59 Ring Key C503 124 60 Emergency Key Tag P515 768 59 58 60 Accessory Bag 61 507 Call Out Number Description Part Number 49 Screw Mounting...

Page 26: ...600 047 1 4 28 x 3 13 16 PH mach Mounting 1 3 8 1 3 4 B600 078 1 4 28 x 3 29 64 PH mach Mounting 1 3 4 2 1 4 B300 108 10 32 x 3 8 PH mach Anti pry shield Keyed Double SFIC Cylinder B600 053 1 4 28 x 3 61 64 PH mach Mounting 1 3 4 2 1 4 B300 108 10 32 x 3 8 PH mach Anti pry shield Keyless D261 B600 066 6 32 x 1 4 PH mach Turn B600 048 10 32 x 1 2 PH mach Mounting plate F506 359 8 x 3 4 RH wood Moun...

Page 27: ...C Key Ring Assy A12604 xxx Core Assembly A21647 xxx Bottom Pin 012636 000 through 009 Master Pin 012635 002 through 019 Build Up Pin 012635 002 through 019 Top Pin 012635 002 through 019 Tumbler Spring 012637 000 Spring Cover 012639 002 A21607 0xx ...

Page 28: ...580 002 to 009 Master Pin 008580 002 to 009 Retaining Pin Spring 012166 000 Retaining Pin Spring 012166 000 Cap Retaining Pin 012165 000 Cap Retaining Pin 012165 000 Retaining Washer 014351 000 Retaining Washer B600 071 Driver Bar B600 045 Driver Bar B600 045 Plug 5 Pin Q500 030 Plug 5 Pin 008310 01X Key Ring Assy Key Ring Assy Loaded Housing Assy A12359 000 Loaded Housing Assy 5 Pin A12359 000 Q5...

Page 29: ... 1 to 1 Door Range 1 to 2 SFIC Door Range 2 D111 D211 D141 D241 B520 651 B520 652 B202 957 D121 D221 B520 667 NA B220 032 D131 D231 B600 045 B600 046 B202 580 D251 D271 B520 653 NA NA D261 D261M B600 041 NA NA 1 6 2 0 1 4 1 03 0 45 1 265 0 67 2 875 2 4 0 95 ...