Falcon Dominator Plus G3845, User, Installation And Servicing Instructions

Page 1: ...tallation and servicing instructions GAS TWIN PAN FRYER G3845 G3845F Read these instructions before use T101003 Rev No 2 Published 20 01 2019 DATE PURCHASED MODEL NUMBER SERIAL NUMBER DEALER SERVICE P...

Page 2: ...ance and any replacement parts in a safe manner via a licensed waste handler Appliances are designed to be dismantled easily and recycling of all material is encouraged whenever practicable Dear Custo...

Page 3: ...SYMBOLS SCREWDRIVER SPANNER COOKING OIL GREASE WARNING SPARK IGNITION FLAME VIEWPORT ALLEN KEY IGNITER C SPANNER REMOVE DEVICE PLUG REMOVER...

Page 4: ...cock fitted in the supply pipe work The user must be familiar with the location and operation of this device in order to turn off the supply of gas in the event of an emergency This appliance has been...

Page 5: ...ealth and safety of your business you must control any risks identified in your commercial kitchen To do this you need to think about what might cause harm to people and decide whether you are taking...

Page 6: ...DIMENSIONS CONNECTION LOCATIONS 12 6 0 INSTALLATION 13 6 1 SITING CLEARANCES 13 6 2 VENTILATION 14 6 3 ASSEMBLY 14 6 4 GAS SUPPLY CONNECTION 15 6 5 ELECTRIC SUPPLY CONNECTION 15 6 6 COMMISSIONING 16...

Page 7: ...8 11 PUMP 26 8 12 PUMP TIMER SETTING 27 8 13 CIRCUIT DIAGRAMS 28 8 14 WIRING DIAGRAMS 29 9 0 ACCESSORIES 30 9 1 SPLASHGUARD 30 10 0 FAULT FINDING 30 11 0 SPARE PARTS 32 12 0 SERVICE INFORMATION 33...

Page 8: ...1 1 0 APPLIANCE INFORMATION This appliance has been CE marked on the basis of compliance with the relevant EU directives for the heat inputs gas pressures and voltages stated on the data plate...

Page 9: ...ONENT PARTS A Dust Cover F Oil Buckets G3845F only B Baskets G Filtration Basket Mesh Filter C Fry Plate G3845F only D Crumb Catcher H Oil Return Pipe E Drain Pipe G3845 only I Basket Hanger J Drain C...

Page 10: ...3 2 2 CONTROLS J Temperature Control N Pump Switch G3845F only K Piezo Igniter O Safety Thermostat Reset Button L Gas Control P Drain Valve G3845 Style M Drain Valve G3845F Style...

Page 11: ...rk to achieve the stated performance of the fryer The volume of oil will increase as the oil is heated The approximate volume of cold oil when filled to the MIN level is 12 8 litres ALWAYS MAINTAIN AN...

Page 12: ...will light at the LOW flame position This position is for preheating and maintaining temperature 2 3 6 When ready to cook turn the gas control to the HIGH position Set the temperature control as requi...

Page 13: ...the oil has been allowed to cool Ignoring this advice may lead to burns and build up of oily condensation inside the appliance The drain valve is fitted with a spring loaded safety latch Push this lat...

Page 14: ...ltration basket and mesh filter to clear the debris within the oil The appliance is designed so that the pump will cut off after operating for 8 minutes To continue with the filtration process simply...

Page 15: ...e due to the safety cut out and the safety thermostat will need to be reset 2 5 2 To reset the safety thermostat first ensure the gas control is turned OFF and wait at least half an hour for the oil t...

Page 16: ...ample are an explosive mix and should be avoided at all costs Other useful references for health and safety issues www hse gov uk Essentials of health and safety at work ISBN978 Noise at work INDG362...

Page 17: ...dispose the old oil 3 1 5 Remove baskets Fry Plates and crumb catcher and wash it in warm soapy water Rinse and dry thoroughly before replacing them back in the appliance 3 1 6 Ensure drain valve is...

Page 18: ...OUT WITH THESE TOLERANCES THE CAUSE MUST BE INVESTIGATED AND RECTIFIED 4 3 INJECTOR SIZES PRESSURE TABLE INJECTOR SIZES PRESSURE NATURAL GAS PROPANE G3845 2 75 1 70 G3845F 2 75 1 70 Pilot Injectors 5...

Page 19: ...12 5 0 DIMENSIONS CONNECTION LOCATIONS...

Page 20: ...e appliance data label The electrical installation and connections should meet the necessary requirements to local electrical wiring regulations and electrical safety guidelines We recommend Supplemen...

Page 21: ...ance and level using feet adjusters as shown below TAKE CARE WHEN MOVING AN APPLIANCE FITTED WITH CASTORS 6 3 2 Connect appliance to gas supply and test for gas tightness see section 6 4 This applianc...

Page 22: ...eplaced as necessary A retention chain must also be attached to the rear of the appliance 6 4 3 Natural Gas Appliance Supplied governor must be fitted to the rear of the appliance see section 8 9 6 4...

Page 23: ...6 6 3 Natural Gas Appliance only Adjust Governor as shown in section 8 9 6 6 4 Fill pan with cold oil to the MIN mark 6 6 5 Light all pilots to ensure they all stay lit 6 6 6 Turn on main burners and...

Page 24: ...8 7 8 8 Change gas type label For natural gas G20 an appliance governor is required For Propane G31 an appliance governor is not required 8 0 SERVICING BEFORE ATTEMPTING ANY MAINTENANCE ISOLATE THE AP...

Page 25: ...18 8 1 FRONT FASCIA 8 1 1 Removal of the front fascia allows access to the pressure test points 8 2 INNER CONTROL PANEL 8 2 1 Remove the inner control panel to gain access to the control parts...

Page 26: ...remove the safety thermostat phial see section 8 5 8 4 GAS VALVE 8 4 1 To gain access to the gas valve remove the 4 screws that hold the gas valve bracket The valve is secured to the bracket with nut...

Page 27: ...2 Remove the nuts holding the phial cover then unclip the phial form the cover Use a screwdriver to knockout the graphite sealant to remove the phial 8 5 3 When replacing the phial apply an appropriat...

Page 28: ...nclip the phial out of its holder Remove the two nuts to pull the phial out of the pan 8 6 2 When replacing the phial apply an appropriate oil and temperature rated sealant on the nut to fix it in pla...

Page 29: ...ting panel and drop the entire pilot assembly down to gain access to it 8 7 2 Remove the pilot assembly from the mounting panel to access fittings easier for the pilot gas pipe pilot injector thermoco...

Page 30: ...8 1 Disconnect the compression fitting on both burners to remove the gas pipes 8 8 2 Remove the fixings retaining the burner tray and slide the entire burner tray assembly out to gain access to the b...

Page 31: ...burner injector can be accessed Use a 13mm spanner to remove 8 8 4 To remove burner from the burner tray remove the two fixing screws at the front and remove the injector holder nut Slide the burner...

Page 32: ...ection of flow GOVERNOR SUPPLIED IS MAINTENANCE FREE ENSURE THE BLUE DUST CAP COVERING THE VENT IS FITTED AND IN GOOD CONDITION 8 10 REAR ELECTRICS BOX 8 10 1 G3845F only Remove five screws to slide o...

Page 33: ...ning part through electrical box Remove two screws and lift electrical box away from unit 8 11 PUMP 8 11 1 Remove pipe fixing on pump head Remove the bottom pump access bracket by removing the two fix...

Page 34: ...screws slightly that holds the pump Remove the pump by lifting it out of the keyway and dropping it out of the appliance 8 12 PUMP TIMER SETTING 8 12 1 Set top function to 0 8 8 12 2 Set middle funct...

Page 35: ...28 8 13 CIRCUIT DIAGRAMS 8 13 1 G3845F Circuit Diagram...

Page 36: ...29 8 14 WIRING DIAGRAMS 8 14 1 G3845F Wiring Diagram...

Page 37: ...re them in place 10 0 FAULT FINDING FAULT POSSIBLE CAUSES REMEDY USER ENG Burner Pilot will not light stay lit No gas to the unit Check main gas is turned on Safety thermostat has activated Reset safe...

Page 38: ...s never empty when the burner is ON Oil not getting up to the desired temperature Faulty thermostat Replace thermostat PROBLEM POSSIBLE CAUSES REMEDY USER ENG Surge Boiling Over loading with wet food...

Page 39: ...lter Basket 535580037 Oil Pick Up Pipe 535620006 Suction Pipe Filter 535580052 Front Fascia 535620010 Door Assembly 535620000 Piezo Igniter 535010000 Safety Thermostat 530740023 Pump 535770077 Pump Sw...

Page 40: ...N It is recommended to have an annual maintenance contract with a local service provider SERVICELINE CONTACT UK only Phone 441438 363 000 Warranty Policy Shortlist For our warranty policy please go to...