Falcon G9081, User, Installation And Servicing Instructions

Page 1: ...S User installation and servicing instructions SOLID TOP RANGES G9081 G9181 Read these instructions before use T100892 Rev 9 Published 08 09 2016 DATE PURCHASED MODEL NUMBER SERIAL NUMBER DEALER SERVI...

Page 2: ...iance and any replacement parts in a safe manner via a licensed waste handler Appliances are designed to be dismantled easily and recycling of all material is encouraged whenever practicable Dear Cust...

Page 3: ...3 SYMBOLS SPANNER SCREWDRIVER COOKING OIL GREASE SPARK IGNITION FLAME WARNING VIEWPORT ALLEN KEY IGNITER...

Page 4: ...d persons The installer must instruct the responsible person s of the correct operation and maintenance of the appliance Only competent persons are allowed to service or convert the appliance to anoth...

Page 5: ...0 INSTALLATION 16 6 1 SITING CLEARANCES 16 6 2 VENTILATION 16 6 3 GAS SUPPLY CONNECTION 17 6 4 ASSEMBLY 17 6 5 COMMISSIONING HOB 18 6 6 COMMISSIONING OVEN 18 6 7 SUITING 19 7 0 CONVERSION 21 7 1 GAS...

Page 6: ...elevant EU directives for the heat inputs gas pressures and voltages stated on the data plate A Serial No B Model No C Flue Type D Gas Category E Gas Pressure F Gas Type G Gas Rate H Total Heat Input...

Page 7: ...7 2 0 OPERATION 2 1 COMPONENT PARTS A Outer Ring B Inner Ring C Cast Plate D Flue Capper E Hob Tray F Hob Burner G Oven Control H Viewport I Door J Hob Control K Hob Pilot...

Page 8: ...8 2 2 CONTROLS A Solid Top Burner B Oven Pilot OFF C Oven Pilot ON...

Page 9: ...burners as shown Push the knob in to turn 2 3 2 Use temperature control knob to adjust temperature Oven only Initial oven heat up time will be approximately 30 minutes from ambient Caution Opening th...

Page 10: ...10 2 3 3 Hob Ignite the Pilot burners as shown Push the knob in to turn The minimum temperature of the hottest point of the solid top is 270 C...

Page 11: ...position Look through the view port to make sure the pilot is off 2 4 1 Hob Turn control knob to OFF position 3 0 CLEANING AND MAINTENANCE 3 1 HOB 3 1 0 When unit has cooled down 3 1 1 Remove cast co...

Page 12: ...emove base tray base and shelf hangers 3 2 2 Clean oven chamber 3 2 3 Clean shelves and base tray 3 3 FLUE CAPPER 3 3 0 The flue capper can be removed for cleaning but must be replaced for use FAILURE...

Page 13: ...ew 185 97 Supply Pressure mbar 20 37 29 50 Inches w g 8 0 14 9 11 6 20 1 Operating Pressure mbar 15 37 29 Inches w g 6 0 14 9 11 6 Low Rate Pressure mbar 2 5 5 4 3 Inches w g 0 8 2 2 1 7 Oven Injector...

Page 14: ...ross G9181 G9081 Total Input kW 17 8 10 3 Btu hr 66826 38 669 Reduced Heat Input kW 4 0 4 0 Btu hr 15017 15017 HEAT INPUTS G30 G31 kW net Btu hr gross G9181 G9081 Total Input kW 17 3 10 3 Btu hr 64 94...

Page 15: ...15 5 0 DIMENSIONS CONNECTION LOCATIONS...

Page 16: ...EN FOR INDIVIDUAL APPLIANCES INSTRUCTIONS 6 2 VENTILATION These appliances are to be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmfu...

Page 17: ...onal requirements These must be periodically examined and replaced as necessary If a retention chain is required then attach this to the fixing shown below 6 3 2 This appliance is also provided with a...

Page 18: ...EN 6 6 0 Remove oven base tray and panel see 3 2 8 5 6 6 1 Ensure burner pressure is correct see 4 0 8 9 6 6 2 Light pilot and ensure it stays lit 6 6 3 Turn on burner Ensure correct lighting occurs 6...

Page 19: ...e hob rear infill and replace with rear suiting plate and fixings 6 7 3 Remove the front side panel countersunk screw and suiting plate NOTE The DLS system is designed to give a quick and easy suiting...

Page 20: ...t through the front fixing holes of both units 6 7 8 B Left hand unit Slide the penny and lock washer on to the screw and secure using the M5 nut 6 7 9 C Remove the front bolts from feet insert base t...

Page 21: ...ilots see 8 2 8 3 8 5 Change low rate screw on hob gas valve see 4 1 8 8 Change aeration setting on hob burner see 8 7 Adjust pressure of oven valve stated in section 4 1 see 8 10 Change gas type labe...

Page 22: ...22 8 0 SERVICING 8 1 CONTROL PANEL 8 1 0 Remove control panel as shown...

Page 23: ...0 Remove injector as shown Access from top of unit 8 2 1 Clean injector 8 2 2 After replacement check burner performance 8 3 PILOT HOB 8 3 0 Remove pilot assembly as shown A Thermocouple B Pilot gas...

Page 24: ...REMOVE THE PINS WHEN THE DOOR IS OFF 8 4 0 Turn off oven and cool down 8 4 1 Open the door fully and push the supplied 4mm R pin into the hole on each hinge 8 4 2 Holding the door with both hands half...

Page 25: ...nge out of hinge aperture and lift door away 8 4 4 Replace in reverse order 8 5 INJECTOR OVEN 8 5 0 Remove oven base tray see 3 3 8 5 1 Remove oven base panel and burner shield 8 5 2 Remove burner and...

Page 26: ...6 0 Remove pilot components as shown A Thermocouple B Pilot gas pipe C Spark electrode D Pilot bracket 8 7 AERATION HOB 8 7 0 Adjust opening for gas type used G20 Adjust between 3mm and 6mm G31 Fully...

Page 27: ...8 8 GAS VALVE HOB 8 8 0 Remove gas valve as shown A Valve to bracket B Valve bracket C Gas supply pipe D Pilot gas pipe E Main gas pipe F Thermocouple G Bypass screw 8 8 1 Remove service valve as sho...

Page 28: ...VEN 8 9 0 Remove gas valve as shown 8 9 1 Remove connections as shown A Gas in B Gas out C Spark electrode D Thermocouple Note When testing Valve operation appliance including solid top should be at w...

Page 29: ...PRESSURE ADJUSTMENT 8 11 GOVERNOR This applies G30 with supply pressure of 50mbar models only GOVERNOR SUPPLIED IS MAINTENANCE FREE ENSURE THE BLUE DUST CAP COVERING THE VENT IS FITTED AND IN GOOD CO...

Page 30: ...lit No gas at burner Check injector for blockages Loose thermocouple Clean and tighten connections Damaged thermocouple Replace thermocouple Damaged valve Replace valve Oven not reaching temperature F...

Page 31: ...or G30 G31 Oven Pilot Injector G20 Oven Pilot Injector G30 G31 Hob Pilot Assembly Oven Pilot Assembly Hob Thermocouple Oven Thermocouple Hob Control Knob Oven Control Knob When ordering spare parts pl...

Page 32: ...MATION It is recommended to have a maintenance contract with a local service provider SERVICELINE CONTACT UK only Phone 441438 363 000 Warranty Policy Shortlist For our warranty policy please go to ww...