Falcon SG5K-1TX, Owner'S Operating Manual

Page 1: ...com 2004 Falcon Electric Inc All rights reserved All other brand names and trademarks are the property of their respective owners The information stated in this document is subject to change without notice 2004 01 06 Falcon Falcon Electric and UPS Plus logos are registered trademarks of Falcon Electric Inc OM48021 5 6K Rev F FALCONElectric Inc 5116 Azusa Canyon Rd Irwindale California 91706 626 96...

Page 2: ...ended Battery Bank Selection Guide 11 SG5 6kVA Extended Battery Bank Rear Panel Details 12 Installation Instructions for All Models Except Hardwire 13 Output Details 13 Output Power Distributions Center 14 Optional Output Panel Configurations 14 Typical SG 5 6Kva Rear Panel layout 15 Extended Battery Bank Installation All Models Except Hardwire 16 Extended Battery Bank Interconnection Diagram 16 I...

Page 3: ... Precision Output Voltage Regulation Superior Brownout Surge and Transient Protection Internal System Bypass Eliminates Generator Frequency Voltage Drift Microprocessor Control RS 232 Communications UPSILON Monitoring Shutdown Software Optional Frequency Conversion Optional Extended Battery Packs Chargers Optional External Maintenance Bypass Switch Optional Internal SNMP HTTP Interface Card Two Ye...

Page 4: ...ithin the unit which could cause electrical shock Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When replacing the UPS batteries use the same number and type of batteries Allow at least 24 hours after the UPS is first installed and turned on to fully charge the internal b...

Page 5: ...y UPS Microprocessor Control Falcon Electric s SG Series UPS incorporates advanced microprocessor technology This tech nology makes possible a high level of internal UPS control and management With the supplied UPSILON software all SG Series UPS models support unattended shutdown management data logging and self diagnostics The software supports MS Windows 95 98 NT 2000 2000 Server ME XP Novell Ne...

Page 6: ...n the Green Mode function is activated When the load connected to the output of the UPS drops to under 10 of the full rated UPS output for 30 seconds the UPS is automatically placed into bypass and the inverter is turned off NO BATTERY BACKUP IS PROVIDED AFTER THE GREEN MODE HAS ACTIVATED Dip switch settings must be made while the UPS is turned off Any changes made while the UPS is turned on will ...

Page 7: ...208 Vac 115 Vac Down Up 220 Vac default 120 Vac Up Down 230 Vac 125 Vac Up Up 240 Vac 130 Vac SW3 FUNCTION Down GREEN MODE ON Up GREEN MODE OFF SWITCH SETTINGS FOR ALL MODELS GREEN MODE SWITCH SETTINGS FOR ALL MODELS VIEW OF OUTPUT VOLTAGE GREEN MODE SELECT SWITCHES LOCATED ON THE UPS REAR PANEL 5 Disregard ON Designation ...

Page 8: ...able from Falcon Electric at an additional cost 9 Verify the location selected has adequate ventilation to allow for the proper cooling of the UPS DO NOT BLOCK UPS FANS OR AIR VENTS THE UPS MUST NOT BE INSTALLED IN AN ENCLOSED AREA 10 For further installation instructions covering hardwire models SG5K 1TX SG5K 2T SG6K 1TX SG6K 2T and SG6K 2TX please refer to page 7 11 Lower the leveling feet a Ver...

Page 9: ...ac 208 240 Vac EXTERNAL BATTERY 240 dc SG5K 1TX 8 Awg 600V 75 C CU 10 Awg 600V 75 C CU 12 Awg 600V 75 C CU 10 Awg 600V 75 C CU SG5K 2T 12 Awg 600V 75 C CU N A 12 Awg 600V 75 C CU 10 Awg 600V 75 C CU SG5K 2TX 12 Awg 600V 75 C CU 10 Awg 600V 75 C CU 12 Awg 600V 75 C CU 10 Awg 600V 75 C CU SG6K 1TX 6 Awg 600V 75 C CU 8 Awg 600V 75 C CU 10 Awg 600V 75 C CU 10 Awg 600V 75 C CU SG6K 2T 10 Awg 600V 75 C ...

Page 10: ...0 or 240Vac selectable 1 phase 2 wire 30A Output 2 115 120 125 or 130Vac 1 phase 3 wire follows output 1 50A SG6K 2T Output 1 208 220 230 or 240Vac selectable 1 phase 2 wire 30A Output 2 None SG6K 2TX Output 1 208 220 230 or 240Vac selectable 1 phase 2 wire 30A Output 2 115 120 125 or 130Vac 1 phase 3 wire follows output 1 50A IMPORTANT OUTPUT REQUIREMENTS 8 View of the Input Output Hardwire Termi...

Page 11: ...ternal Battery 240Vdc Terminal Block as Viewed Through the Opening in the UPS Rear Panel Input Auto transformer INTERNAL UPS DIAGRAM SG5K 1TX C SG6K 1TX INTERNAL UPS DIAGRAM SG5K 2T C SG6K 2T C Terminal 10 Terminal 1 PFC INPUT RECTIFIER PWM INVERTER NOT USED NOT USED Chassis Ground Output 1 2 Chassis Ground Input 208 240Vac Input L2 or Neutral 208 240Vac Input L1 208 240Vac Output Battery Charger ...

Page 12: ...e additional connection to the utility source incorporating branch rated circuit breaker protection which can also be used as a disconnect for the system Hardwire model extended battery systems are not provided with an input power switch or AC disconnect device As the optional charger is designed to maintain a continuous charge to the batteries it must remained powered from the utility source A ba...

Page 13: ...WITCHING ON THE UPS AC INPUT CIRCUIT BREAKER 11 BATTERY OPTION MODELS W O Charger SGB2S7 6K6 SGB2S7 6K6 SGB2S7 6K6 SGB2S7 6K6 SGB2S7 6K6 BATTERIES 40 Pieces 12V 7AH 80 Pieces 12V 7AH 60 Pieces 12V 7AH 80 Pieces 12V 7AH 160 Pieces 12V 7AH BATTERIES IN UPS 20 each of 12V 7AH of CASES Inches mm 1 Floor Standing 32 1 x 10 2 x 21 8 814 x 259 x 554 2 Floor Standing 32 1 x 10 2 x 21 8 814 x 259 x 554 3 F...

Page 14: ...ing USE COPPER CONDUCTORS ONLY AC Input Voltage 208 240 Vac AC Input Current 4 5A max Charger Current 3 9A DC Output Voltage 240 Vdc DC Output Current 30A SG5 6kVA Extended Battery Bank Rear Panel Details Hardwire Model Shown Note Input and output wiring must meet the National Electrical Code ANSI NFPA70 Please refer to the wire Gauge table on page 6 for minimum wire gauge THIS UNIT MUST BE INSTAL...

Page 15: ...for the 120Vac output is derived at the output of the transformer This configuration provides the advantage of providing the full rated output of the UPS at output 1 output 2 or a combination of both MODEL STANDARD OUTLET FUSES CONFIGURATION Class CC SG5K 1TXC Output 1 208 220 230 or 240Vac selectable 3500W 1 L6 30R 2 KLKD 30 Output 2 115 120 125 or 130Vac follows output 1 3500W 2 Duplex 5 20R 2 K...

Page 16: ... Configurations Panel Configuration Slot Size Option Panel Designation Nominal Output Voltage 2 5 20R Duplex 1 fuse Full SG5 6K P1 120 Vac 1 L6 30R Outlet 2 fuses Full SG5 6K P2 200 240 Vac Denotes the default factory configuration 1 L5 20R 1 fuse Half SG5 6K P3 120 Vac 1 L5 30R 1 fuse Half SG5 6K P4 120 Vac 1 L6 20R 2 fuses Half SG5 6K P5 208 240 Vac SG5 6K P6 2 L5 20R 2 fuses Full SG5 6K P7 120 ...

Page 17: ...Y POWER OR DAMAGE MAY RESULT ALWAYS TURN OFF THE UPS FIRST OUTPUT POWER DISTRIBUTION CENTER see page 14 MAINTENANCE BYPASS SWITCH REFER TO PAGE 20 FOR OPERATING INSTRUCTIONS WARNING NEVER TURN THIS SWITCH TO THE ON POSITION UNLESS THE UPS HAS BEEN PLACED INTO MANUAL BYPASS OR THE UPS HAS BEEN TURNED OFF IMPORTANT TO TURN OFF THE UPS SWITCH THE INPUT CIRCUIT BREAKER LOCATED ON THE UPS REAR PANEL TO...

Page 18: ... the battery charger circuit breaker is in the off down position b On the battery bank nameplate label located on the rear panel verify the battery charger input voltage matches your utility source 120Vac or 230Vac c Connect the input line cord s to the battery bank s power inlet d Plug the other end of the power cord into a utility receptacle e The batteries in the external battery banks are now ...

Page 19: ...The third or top LED is lit when the battery is fully charged The second LED is lit when the battery level is above the low battery warning level led The first LED is lit when the battery level is above the battery cutoff voltage 3 LINE SITE WIRING FAULT INDICATOR LED For models configured for standard 120 volt domestic usage this LED is lit to a steady on state when Utility voltage is present How...

Page 20: ...ifferent modes of operation for this button a Depressing this button when the UPS is off and the utility voltage is not present or with the UPS input circuit breaker in the off position will cause the UPS to DC start and run on internal battery momentarily and shutdown b Pressing this button while the UPS is on and utility is present will place the UPS into bypass mode c Pressing this button when ...

Page 21: ...utput voltage is out of proper operating range SG UPS OUTPUT VOLTAGE IS OUT OF PROPER RANGE b Four short beeps indicate the SG UPS output frequency is out of proper operating range The UPS must be repaired SG UPS OUTPUT FREQUENCY IS OUT OF PROPER RANGE c Five short beeps indicate the SG UPS is in an over temperature condition Check for proper UPS cooling fan operation or blockage SG UPS INTERNAL T...

Page 22: ...ilure To place the UPS on Maintenance Bypass when the UPS is functioning normally perform the following 1 Place the UPS into internal bypass by depressing the multi function ON OFF button located on the UPS front control panel You can verify the UPS is in internal bypass as the yellow BYPASS light will be illuminated Note The UPS must be in the internal bypass mode prior to performing the next ste...

Page 23: ...se the green cable supplied with the UPS There are communications options that WILL DISABLE the RS 232 port and render it inoperable The options are as follows a Internal SNMP HTTP agent option installed into the UPS communications option slot The following options WILL NOT affect the operation of the RS 232 port a Falcon Opto Coupler based signal interface board installed in the communications op...

Page 24: ...commons JP3 open Alarm common only PIN JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD no on bypass signal PIN JUMPER ASSIGNMENT FOR THE FALCON UA88376 RELAY OPTION BOARD with on bypass signal DB 9F PIN JUMPER ASSIGNMENTS PIN DESCRIPTION 1 Low Battery When UPS reaches low battery contact activates J1 1 2 short N O J1 2 3 short N C 2 JP2 shorted Low Battery common all other shorted JP c...

Page 25: ... upon utility loss 4 Common for pins 2 3 5 5 Low Battery N O Closes at low battery 6 Remote Shutdown Applying a 5 12Vdc voltage level for 500ms while the UPS is on battery will shutdown the UPS 7 Not Used 8 Not Used 9 Not Used Typical Falcon Opto coupler Interface Card A E K B C 6 7 8 2 3 4 5 To CPU Alarm Signal DB 9 Low Battery Signal Utility Loss OPTO Board Internal Circuitry ...

Page 26: ...e Performed by Qualified Personnel Never attempt to service batteries High voltage exists within the unit which could cause electrical shock Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When replacing the UPS batteries use the same number and type of batteries A NEVER di...

Page 27: ...the manufacturer s instructions may cause interference to radio and television reception All models covered in this manual have been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in FCC regulations Part 15 Subpart J which are designed to provide reasonable protection against such interference If this equipment does cause harmful int...

Page 28: ...pping container must be used when returning any SG Series product Falcon Electric will not assume any responsibility for shipping damage In the event of shipping damage you will be notified of the damage and be instructed to file a claim with the freight carrier You will be billed for all repairs caused by the shipping damage You must submit a copy of our repair invoice to the carrier for reimburs...

Page 29: ...ALL WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND EXPRESS WARRANTIES THAT THIS PRODUCT WILL CONFORM TO ANY AFFIRMATION OR PROMISE FOR THIS PRODUCT AND THE USER AGREES THAT IN NO EVENT SHALL FALCON ELECTRIC INC BE LIABLE FOR CONSEQUENTIAL OR INDIRECT DAMAGES LIMITS OF LIABILITY LIMITATION OF LIABILITY THERE IS NO LIABILITY FOR ...

Page 30: ... 30R 1 L6 30R 2TX Hardwire Hardwire 2TXC 2 duplex 5 20R 1 L6 30R 2 duplex 5 20R 1 L6 30R Contact the factory for other input output options Environmental Operating Temperature 0º C to 35º C 32º F to 95º F Humidity 10 to 95 Non Condensing Altitude 7 000 Feet Cooling Low Velocity Forced Air Fans Audible Noise 1 Meter 55dBA Controls and Indicators LED Line Inverter Battery Reserve Load Bypass Alarm C...