Falcon SG700RM-1SC, User Manual

Page 1: ...mation contained herein is proprietary to Falcon Electric Inc and shall not be reproduced or disclosed in whole or in part or used for any reason except when such user possesses direct written authori...

Page 2: ...13 4 1 Unpacking 13 4 2 Installation Location 16 4 3 Operation 17 5 UPS System Architecture and Operating Modes 31 6 Maintenance Guide 32 6 1 Troubleshooting 32 6 2 Error Code Definitions 35 6 3 Main...

Page 3: ...ht Do not install the UPS in a flammable or otherwise hazardous environment Avoid vibration and areas subject to physical impact The maximum UPS output load in watts must never exceed that shown on th...

Page 4: ...rical shock and short circuit current The following precautions should be observed when working on batteries a Remove watches rings or other metal objects b Use tools with insulated handles c Wear rub...

Page 5: ...endly plug and play design allows hassle free installation 5 Built in maintenance free sealed batteries minimize the need for after sales service 6 To protect the unit from overloading the UPS will au...

Page 6: ...ages 5 Our smart battery management system maximizes overall battery life 6 Our Active Power Factor Correction control function constantly maintains the UPS input power factor at 0 9 for superb energy...

Page 7: ...zzer and show an Error Code Do not hold for 1 second OFF UPS Power Off Switch Press and hold until the buzzer beeps Self Test a Commands the UPS to perform a battery self test Press and hold until the...

Page 8: ...r Code Function Mode Overload LED 1 Indicates UPS is overloaded 2 In Error Code Function Mode indicates Error Code 16 Site wiring fault LED 1 Indicates reversed polarity or high neutral ground voltage...

Page 9: ...g window 90Vac 150Vac the LED flashes to indicate that the utility input voltage is within the acceptable window 60Vac 90Vac Green LED lights up to indicate there is an output available at Programmabl...

Page 10: ...o transfer in and out of bypass mode verify the UPS is in online mode and then press UPS On and Previous Page buttons simultaneously for approximately 3 seconds The bypass LED and audible alarm will a...

Page 11: ...ass Bypass Abnormal at ECO mode 2 Utility Input Abnormal 3 Site Wiring Fault 4 Buzzer Silent 5 UPS Overload 6 Service Mode Disabled 7 UPS Fault Alarm 8 UPS Flow Chart 9 3 Digit Measurement Display 10...

Page 12: ...2 port 4 Fan 5 External battery connector 6 Slot for optional communication cards 7 AC input power line cord 8 Utility input circuit breaker 9 Output circuit breaker for 2 outlets 10 Programmable Outp...

Page 13: ...ftware All communication ports including optional cards can be active and used simultaneously to monitor the UPS status However only one communication interface the one with the highest priority can c...

Page 14: ...g shipment Notify the forwarder and Falcon Electric if there is damage The packaging is recyclable and reusable 1 After removing the packing foam please be careful handling the UPS while it is still i...

Page 15: ...14 4 1 1 Installation Instructions Tower installation Rack Mount installation Step 1 Step 2...

Page 16: ...15 Step 3...

Page 17: ...s 1 Keep at least 8 inches of clearance beyond the rear panel of the UPS 2 Do not block the air flow to the ventilation louvers of the unit 3 Ensure that the installation site is free from excessive d...

Page 18: ...e loads to the UPS to ensure that the batteries are working properly To do this switch off the AC power source when the UPS is on The LED on the front panel will turn off the LED will illuminate and t...

Page 19: ...to the outlets The LEDs will turn off and the ventilating fans will stop after 10 seconds The UPS is now completely shut down 4 3 1 4 Battery Self test in AC Mode After the UPS has been successfully s...

Page 20: ...will start spinning 5 Press the UPS On button and hold until 2 beeps are heard The UPS will switch to online mode within 5 seconds LCD display will be shown as listed in figure A and then figure B seq...

Page 21: ...ery is connected to UPS Press and hold UPS On button for 3 seconds until 2 beeps are heard release button and press UPS On button for 3 more seconds until 2 beeps are heard again to confirm cold start...

Page 22: ...21 4 3 2 3 LCD Measurements 1 UPS measurements can be checked after the UPS has started by pressing the Next Page button The display sequence is shown below in figures F through M respectively F G H I...

Page 23: ...22 J K L M...

Page 24: ...release the UPS from locked up status is as follows 1 Check and record the error code 2 Reference sections 6 1 and 6 2 for troubleshooting and error codes If the problem persists contact Falcon Elect...

Page 25: ...er On Q2 Buzzer Off Press the Next Page button to scroll through the UPS settings The LCD will display in sequence figure Q1 buzzer figure R1 Self test figure S1 Bypass Voltage Windows figure T Output...

Page 26: ...tage is adjusted to low range 15 of UPS output setting S2 Bypass Voltage is adjusted to high range 10 of UPS output setting T Frequency Window is 3 Hz 3 Hz or 1 Hz U Inverter Output Voltage 100 110 11...

Page 27: ...g in Standard Mode 50 60Hz Auto tracking V2 The UPS is operating in Eco mode V3 The UPS is operating in Constant Voltage Constant Frequency 50 Hz mode V4 The UPS is operating in Constant Voltage Const...

Page 28: ...ous Page button to execute special functions The functions include buzzer ON as shown in figure Q1 buzzer OFF as shown in figure Q2 self test OFF as shown in figure R1 or self test ON as shown in figu...

Page 29: ...s the inverter output voltage setting For example if the output voltage setting is 120Vac the Bypass Sensitivity Low range is 120Vac 15 i e 102 138 Vac 4 3 3 5 Figure T indicates the bypass frequency...

Page 30: ...it will shut down completely 2 Backup mode AC input not available Press the Off button and hold until 2 beeps are heard The UPS output will shut off Ten seconds later the fan will stop spinning and UP...

Page 31: ...ited Long continuous beep Control keypad error Long continuous beep UPS fault loads continue to be supplied via Inverter or Bypass Single beep every 2 seconds In battery mode Single beep once per seco...

Page 32: ...PS Operating Mode LEDs Normal Online UPS detects AC power in approximately 5 seconds LEDs on the panel will blink and fans will start Press the ON button for 1 5 seconds The UPS starts up normally LED...

Page 33: ...p Otherwise contact Falcon Electric 2 Overload 2 Disconnect some non critical loads from the UPS output until the overload ceases Check if there is any short circuit between cables due to broken cable...

Page 34: ...tches back and forth between battery and utility modes 1 A faulty power strip is connected to the UPS 2 See if there is any damage to the utility wall receptacle or if the cord plug is faulty 1 Do not...

Page 35: ...ror codes 1 2 4 8 and 16 are represented by the 4 bar LEDs 25 50 75 and 100 and the Overload LED Each LED represents a number as shown in the figure below For example the figure below shows the 25 50...

Page 36: ...ted Er07 EPO mode activated Er11 UPS over temperature Er12 Inverter overload Er14 Fan Failure Er39 Battery not present at start up or utility input voltage is below 90Vac Er28 Overload Bypass conditio...

Page 37: ...r optional interface cards please refer to Chapter 8 2 Connect a male RS 232 connector or a USB cable to the UPS communication port Connect the female RS 232 connector or the other end of the USB cabl...

Page 38: ...r interface settings and pin assignments please refer to section 3 3 1 8 1 3 Installation Location Communication Option Slot 8 2 USE USB card 8 2 1 CN1 is for USB 8 2 2 For the communication protocol...

Page 39: ...nction during a power loss apply 6 25VDC to pins 9 and 10 for 5 seconds and the UPS will shut down 8 3 3 The capacity of each relay contact is 40 VDC 25 mA 8 3 4 Installation Location Communication Op...

Page 40: ...he card 8 4 1 2 Installation Location Communication Option Slot 8 4 2 USB Designations The USB communication protocol definition is listed below 1 Complies with USB version 1 0 1 5 Mbps 2 Complies wit...

Page 41: ...PS requires service or should any other technical support be required write call fax or email Falcon Service Falcon Electric Inc 5116 Azusa Canyon Road Irwindale CA 91706 Service 800 842 6940 Voice 62...

Page 42: ...ct ii unauthorized repairs or modi cations or use of unauthorized parts iii acts or events outside of Falcon s control such as re accidents impacts iv normal wear and tear such as cleaning and replace...