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1.0  Warnings and Important Information

MHLL05 Rev A

012920

3

This product is part of a personal fall arrest, restraint, work positioning, suspension, or rescue system. A Personal Fall Arrest System (PFAS) is 

typically composed of an anchorage and a Full Body Harness (FBH), with a connecting device, i.e., a Shock Absorbing Lanyard (SAL), or a

Self-Retracting Lanyard (SRL), attached to the dorsal D-ring of the FBH. 

These instructions must be provided to the worker using this equipment. The worker must read and understand the manufacturer’s instructions for 

each component or part of the complete system. Manufacturer’s instructions must be followed for proper use, care, and maintenance of this 

product. These instructions must be retained and be kept available for the worker’s reference at all times. Alterations or misuse of this product, or 

failure to follow instructions, may result in serious injury or death.

A Fall Protection Plan must be on file and available for review by all workers. It is the responsibility of the worker and the purchaser of this 

equipment to assure that users of this equipment are properly trained in its use, maintenance, and storage. Training must be repeated at regular 

intervals. Training must not subject the trainee to fall hazards.

Consult a doctor if there is reason to doubt your fitness to safely absorb the shock of a fall event. Age and fitness seriously affect a worker’s ability 

to withstand falls. Pregnant women or minors must not use this equipment.

ANSI limits the weight of fall protection equipment users to a maximum of 310 lbs. Products in this manual may have a rated capacity exceeding 

ANSI capacity limits. Heavy users experience more risk of serious injury or death due to falls because of increased fall arrest forces placed on the 

user’s body. In addition, the onset of suspension trauma after a fall event may be accelerated for heavy users. 

The user of the equipment discussed in this manual must read and understand the entire manual before beginning work.

NOTE: For more information consult the ANSI Z359 body of standards.

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Avoid moving machinery, thermal, electrical, and/or chemical hazards as contact may cause serious injury or death.

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Avoid swing falls. 

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Follow the weight restrictions and recommendations in this manual. 

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Remove from service any equipment subjected to fall arrest forces.

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Remove from service any equipment that fails inspection.

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Do not alter or intentionally misuse this equipment.

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Consult FallTech when using this equipment in combination with components or subsystems other than those described in this manual.

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Do not connect rebar hooks, large carabiners, or large snap hooks to the FBH dorsal D-rings as this may cause a roll-out condition and/or       

unintentional disengagement.

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Avoid sharp and/or abrasive surfaces and edges.  

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Use caution when performing arc welding. Arc flash from arc welding operations, including accidental arcs from electrical equipment, can  

damage equipment and are potentially fatal. 

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Examine the work area. Be aware of the surroundings and workplace hazards that may impact safety, security, and the functioning of fall arrest 

systems and components. 

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Hazards may include, but are not limited to, cable or debris tripping hazards, equipment failures, personnel mistakes, or moving equipment 

such as carts, barrows, fork lifts, cranes, or dollies. Do not allow materials, tools, or equipment in transit to contact any part of the fall arrest 

system. 

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Do not work under suspended loads.

WARNING

IMPORTANT

Summary of Contents for 722100

Page 1: ...ev A 012920 This manual is intended to meet the Manufacturer s Instructions as required by the American National Standards Institute ANSI Z359 and should be used as part of an employee training progra...

Page 2: ...Use 5 0 Maintenance Service and Storage 6 0 Inspection 7 0 Labels Appendix A 3 4 9 10 13 13 14 16 For the purposes of this manual the FallTech 4 Person Temporary Horizontal Lifeline may be referred t...

Page 3: ...acity limits Heavy users experience more risk of serious injury or death due to falls because of increased fall arrest forces placed on the user s body In addition the onset of suspension trauma after...

Page 4: ...stem the number of workers attached and the type of PFAS being used Care should be taken to understand the capacity of the system minimum required fall clearance anchorage strength requirements total...

Page 5: ...fall clearance required when using the system could result in contact with a lower level or obstruction during a fall event and could result in serious injury or death See tables and charts below for...

Page 6: ...ty Each Max Two Workers 1 Find Span Length in Table Below 2 Find Freefall Distance in Table Below 3 Required Fall Clearance at the intersection of Span Length and Freefall Distance see table below A O...

Page 7: ...est Lower Level or Obstruction Work below HLL to avoid Swing Fall 2 7 3 Minimum Required Fall Clearance for Three or Four Workers w EAL MHLL05 Rev A 012920 7 1 2 3 B C A Figure 5 4 Person Temporary HL...

Page 8: ...C D 2 7 4 Minimum Required Fall Clearance for up to Four Workers w SRDs When attaching up to four Self Retracting Devices SRD to the FallTech 4 Person Temporary HLL system mounted overhead as shown in...

Page 9: ...lan accordingly It is recommended that a trained on site rescue team be present during use of the system 3 0 System Requirements 3 1 Anchorage Strength End anchors selected for use with this system mu...

Page 10: ...onnector Subsystems Vertical Lifeline Rope Grab Combinations are designed to connect the user s body wear to the Anchorage Connector and or Anchor Point of a Personal Fall Arrest System 3 3 Compatibil...

Page 11: ...4 5 Product Assembly and Installation System installation requires end anchor points that are a minimum of 6 000 lbs 26 7 kN in both vertical and horizontal directions for three and four workers and 5...

Page 12: ...hrough the tensioner by hand while holding the locking lever in the disengaged position see Figure 12C Step 4 Close the locking lever into the down position so that it is engaged Figure 10A Remove the...

Page 13: ...r teeth Rope should not present frayed strands cuts abrasions burn marks and discoloration indicating UV damage Thimble eyes should be firmly in place and there should be no build up of foreign matter...

Page 14: ...rd provided below or similar document Inspection Record Model _________________________ Serial _________________________ Date of Manufacture _________________________ INSPECTION DATE INSPECTOR COMMENT...

Page 15: ...7 0 Labels The labels must be present and legible MHLL05 Rev A 012920 15...

Page 16: ...ile Strength Rope 5 8 Diameter Double Braid Polyester 9 000 lbs Min Energy Absorber Polyester Webbing Tensioner Forged Aluminum Stainless Steel Alloy Steel Carabiner Zinc Plated Forged Alloy Steel Max...

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