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CHAPTER 18
ENGINE
WORKSHOP MANUAL
TL 250
18.5.35 Install the drive gear
Slide the drive gear onto the right end of the crankshaft.
Fit the drive gear lock nut washer on the drive gear.
Apply sealant to 3-4 threads of the drive gear lock nut.
Torque setting: Drive gear lock nuts: 150 to 160 Nm
18.5.36 Install the clutch
Slide the clutch basket washer, clutch outer guide, clutch hub and clutch hub washer onto the mainshaft.
Coat the clutch outer guide's inner ring with a layer of lubricating grease.
Slide the clutch hub and basket lock nut washer onto the mainshaft and apply sealant to 3-4 threads of the basket lock nut, then
fit and tighten the nut on the mainshaft.
Torque setting: Clutch lock nuts: 80 to 90 Nm
Insert the clutch disc in the clutch hub and in the clutch outer before inserting the clutch push rod into the central hole in the
mainshaft.
Next, insert the clutch push rod into the central hole in the mainshaft before inserting the thrust bearing and washer on the push rod.
Fit the clutch pressure plate, relevant spring, screw and tighten the pressure plate screws with a torque wrench.
Torque setting: Clutch pressure plate screws: 8 to 10 Nm
18.5.37 Assemble the starter motor
Coat the ends of the starter motor teeth troughs with an even layer of oil before installing the motor, and secure in place with 2 bolts.
Torque setting: Starter motor mounting bolts: 11 to 13 Nm.
18.5.38 Install the crankcase cover on the right side
Remove the old gasket from the crankcase on the right side and replace it.
Fit the crankcase cover on the right side and secure with ten M6×30 bolts.
Torque setting: Right crankcase cover bolts: 11 to 13 Nm
Slide the water pump impeller onto the pump shaft and tighten it.
Insert the water pump cover gasket before installing the cover and secure it with three M6×35 bolts and one M6×20 bolt.
Torque setting: Water pump impeller bolts: 2 to 4 Nm
Summary of Contents for TL 250
Page 1: ...1 WORKSHOP MANUAL E N...
Page 3: ...WORKSHOP MANUAL TL 250...
Page 11: ...11 WORKSHOP MANUAL TL 250...
Page 30: ...30 WORKSHOP MANUAL TL 250 CHAPTER 6 DASHBOARD 39 GENERAL CONTENT AND CONSULTATION ENGLISH...
Page 49: ...49 49 WORKSHOP MANUAL TL 250...
Page 51: ...51 CHAPTER 15 ELECTRICAL DEVICES 51 WORKSHOP MANUAL TL 250...
Page 136: ...136 136 WORKSHOP MANUAL TL 250...
