WORKSHOP MANUAL
TL 250
CONTENTS
16.8.1 Dim Headlight
16.8.2 Blown Bulb
16.8.3 Direction Indicators Not Flashing
16.8.4 Direction Indicators Stay On
16.8.5 Direction Indicators Flashing Too Slow
16.8.6 Direction Indicators Flashing Too Fast
16.8.7 Horn Does Not Work
17 Products
18 Engine
18.1 Removing the Engine Fully
18.2 Changing Engine Oil and Engine Oil Filters
18.3 Engine Oil Level
18.4 Cylinder Head and Valve
18.4.1 Remove the Cylinder Head Cover
18.4.2 Remove the Cylinder Head
18.4.3 Cylinder Head Cover Disassembly
18.4.4 Disassemble the Cylinder Head
18.4.5 Inspect the Valve and Valve Spring
18.4.6 Inspect the Rocker Arm and Rocker Arm Shaft
18.4.7 Inspect the Camshaft Parts
18.4.8 Inspect the Cylinder Head
18.4.9 Inspect and Lap the Valve Seat
18.4.10 Inspect the Valve Guide
18.4.11 Measure the Width of the Valve Seating Surface
18.4.12 Assemble the Cylinder Head
18.4.13 Assemble the Cylinder Head Cover
18.4.14 Install the Cylinder Head
18.4.15 Adjusting Timing
18.4.16 Install the Cylinder Head Cover
18.4.17 Checking and Adjusting Tappets
18.5 Cylinder and Piston
18.5.1 Remove the Cylinder
18.5.2 Inspect the Cylinder Block
18.5.3 Remove the Piston
18.5.4 Inspecting the Piston and Rings
18.5.5 Install the Piston Rings
18.5.6 Install the Piston
18.5.7 Install the cylinder block
18.5.8 Clutch, drive gear, freewheel, oil pump and gearshift
18.5.9 Remove the crankcase cover on the engine's right-hand side.
18.5.10 Remove the water pump shaft, the water seal assembly and the oil seal
18.5.11 Remove the clutch
18.5.12 Remove the drive gear, freewheel and starter gear
18.5.13 Remove the oil pump on the right side
18.5.14 Remove the step gear
18.5.15 Remove the starter motor
18.5.16 Remove the gearshift
18.5.17 Inspect the crankcase cover on the right side
18.5.18 Inspect the water pump shaft, impeller, water seal assembly and oil seal
18.5.19 Inspect the starter shaft
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Summary of Contents for TL 250
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