Fantic INTEGRA XTF1.5, Manual

Page 1: ...DESCRIPTION OF THE BICYCLE 21 Brakes 21 Gearshift 22 Frame and fork 22 Wheel units 23 Electrical devices 23 Battery pack 24 CHECKS AND INSPECTIONS 25 USING YOUR BICYCLE FOR THE FIRST TIME 25 EACH TIME...

Page 2: ...F BRAKES 43 USING YOUR BICYCLE 44 WHATTO DO FOLLOWING A FALL 45 HOW TO TRANSPORTYOUR BICYCLE 45 FRONT FORK COMPRESSION ADJUSTMENT 46 FRONT FORK RETURN ADJUSTMENT 47 LOCKING RELEASINGTHE REARSHOCK ABSO...

Page 3: ...heBrose DriveSystemOn and Off 69 DISPLAY ANDSETTINGS 71 Display 71 Bicycle lights 71 System information 72 Battery charge level 73 Assistance level 74 Walk Assist 75 Changing the trip information view...

Page 4: ...UR BICYCLE 94 UNSCHEDULEDMAINTENANCEOPERATIONS 95 Removingand remounting thewheelsunits 95 Front wheel disassembly 95 Front wheel assembly 97 Rear wheel disassembly 99 Rearwheel assembly 101 FLATTYRE...

Page 5: ...g offers a more comfortable ride without detracting anything from the healthy pleasure of cycling This bicycle has been manufactured using the highest quality materials in conformity with all the appl...

Page 6: ...cle mustcomply withthefollowingrequirements Auxiliary electric motor having a maximum continuous rated power of 0 25kW Propulsivepower cut offwhen thecyclist stopspedalling Gradual reduction of auxili...

Page 7: ...B This symbol indicates important information designed to helpyougetthebestout of yourbicycle RESPECTTHERECOMMENDEDTIGHTENINGTORQUE Thissymbol indicates that it is important to apply the correct tigh...

Page 8: ...persons it must be accompanied by this user and maintenance handbook The documentation this booklet safety recommendation booklet CE Declaration of Conformity Warranty etc is an integral part of the...

Page 9: ...n the road according to that stated in Road conditionstable Using the bicycle for any other purpose than that it has been designed for may result in hazardous riding conditions falls and accidents Imp...

Page 10: ...INTEGRA XTF1 5 INTEGRA XTF 1 5 SPORT X 1 X 1 X 1 X 1 BMX X X X X X X X 1 10...

Page 11: ...ithslightormediumgradientsreasonableflat Un paved tourist track Terrainwith exposedroots protrusions etc Sportsterrain Terraindesignedfor freeriding downhill BMX Dirt X X Downhill Very steepdescentswi...

Page 12: ...compliance with the locally applicable regulations The items of the packaging plastic bags polystyrene straps etc must not be leftwithinthereachof children IDENTIFICATION PLATE Each bicycle is equipp...

Page 13: ...max 1100 mm max 1100 mm max 736mm 300mm max 1300mm max 2400mm min 760 max 800mm EXTERNAL DIMENSIONS EN DESCRIPTION AND TECHNICAL DATA 13 JPN...

Page 14: ...following componentsarepresent 1 Rightpedal 2 Leftpedal 3 Batterycharger 4 Batterychargerpower cord 5 LEDlights 6 Frontreflector 7 Rearreflector 8 Wheelreflectors 9 Sprocketpack protection 10 Useand M...

Page 15: ...lebar tube 8 Reartyre 8a Tyrevalve 9 Wheelcoverstrip 10 Gearchangeunit 11 Chain 12 Handlebar joint 13 Crown guard optional not shown 14 Crown 15 Crank 16 Righthand pedal 17 Reardisk brake 18 Fronthub...

Page 16: ...LEBAR 1 Frontbrakelever 2 Rearbrakelever 3 Lefthand grip 4 Functionselector buttons 5 Handlebars 6 Controlpanel display 7 Seatheightadjustmentdevice 8 Righthand grip 9 Gearshiftcommand 1 2 3 4 5 6 7 8...

Page 17: ...X Eagle12V Sram SX E click Sram NX E click Sram SX Eagle 12V 11 50 Sram SX Eagle 12V Sram LEVEL 2 Freno a disco con pistoni Sram GUIDE T4 Freno a disco con pistoni Sram LEVEL 2 Freno a disco con pisto...

Page 18: ...A XTF 1 5 INTEGRA XTF 1 5 SPORT Promax DA205 60mm 31 8 RISE6 Promax teles SP 2038 30 9 100mm SellaItaliaX3 Boost WP Fantic Trail Full TubelessReady29 2 4 TubelessReady29 2 4 DESCRIPTION AND TECHNICAL...

Page 19: ...t T205x57 5 Air RockShoxDeluxeSelect T205x57 5 Air Coronaant Sram 34t Steel Eagle Pedivelle MirandaDelta Isis 165mm Cambiopost Sram SX Eagle12V Sram NX Eagle12V Comandicambio Sram SX E click Sram NX E...

Page 20: ...1 8 RISE18 SWEEP 8 Attacco manubrio Promax DA205 60mm 31 8 RISE6 Tubosella Promax teles SP 2038 30 9 100mm Sella SellaItaliaX3 Boost Manopole WP Fantic Utilizzo Trail Full Camera d aria ant TubelessRe...

Page 21: ...m runninginperiodhasbeencompleted Run the braking system in by carrying out 30 brief braking manoeuvres coming to a complete standstill from a mediumspeed approx 25km h Once the braking system has bee...

Page 22: ...sier when riding uphill In order to prevent the motor traction from damaging the chain reduce the pressure exerted on the pedals before changinggears 1 8 11 8 11 Frame and fork The bike is equipped wi...

Page 23: ...cket set orcog set rearhub only brakedisk spokes wheelrim wheelrimcoverstrip tyre innertubewithvalve wheelreflectors optional Electrical devices The components of the electric pedal assisted system an...

Page 24: ...d supported mounted on the frame For reasons of safety the battery pack may be secured to the support using one of the keys supplied withyourbicycle The battery pack is supplied complete with a batter...

Page 25: ...tthe position and height of the seat see chapter SEAT ADJUSTMENT Askyourdealerforinstructionson thetechnicaldevices ofthebicycle Fully charge thebattery pack seechapter PEDAL ASSISTUSE EACH TIME YOU U...

Page 26: ...ned No squeaking or creaking mustbe heard Checking the tyres Check the tyres for signs of external damage foreign bodies and wear and tear the entire surface of the tyre must conform to the original p...

Page 27: ...his case the base of the valve may be torn away from the inner tube while the bicycle is in use resulting in asudden loss of tyrepressure Check the position of the valves they must be pointingtowards...

Page 28: ...faults is increased The higher the body weight and the load the higher the tire pressure must be The reference values are shown in thetable below Consider that the values shown in the table are purel...

Page 29: ...ts have not been damaged by foreignbodies If rim reflectors have been fitted check that they arefirmlyfixed iftheyareloose removethem Seat and seat post check If the seat post is not inserted deep eno...

Page 30: ...he handlebars at both ends and using your hands trytoturnthehandlebars in bothdirections Always forcing with your hands try to rotate the handlebar inside themount Always on the handlebars check that...

Page 31: ...calliper alternately in all directions The brake calliper mustnotmove Dirty brake discs must be cleaned immediately The presence of oil and or grease on the brake discs can reduce the braking action a...

Page 32: ...k the chain for signs of damage Make sure that the chain is completely free from any damage caused by such elements as curved chain plates protruding chain pins etc or any jammedor blocked chain links...

Page 33: ...are fixed securelytoyourbicycle Checks various accessories Thebicycle may be fitted with otheraccessories e g pannier bags water bottleholder etc Makesure thatall such accessoriesarefittedcorrectlyand...

Page 34: ...screw M6 6 Handlebarjointscrews M5 M6 M7 5 6 7 Saddlesupport tube joint M8 10 Saddlejoint M6 10 Brake M6 8 Brakeunitscrews M6 8 Gearleverjoint M5 5 Brakeleverjoint M5 5 Handgripsfixingscrew M4 M5 3 5...

Page 35: ...rotectsthepedals The pedals are different from each other and are marked with the letters R right and L left Screw the right pedal onto the right pedal crank turning itclockwise Use a 15mmspanner to t...

Page 36: ...theframe Tighten the two screws A to the correct tightening torque see the TIGHTENING TORQUE table in CHECK AND INSPECTIONS chapter To adjustthehandlebar height Loosenthescrews B witha 4mm Allenkey Ra...

Page 37: ...Allenkey Adjusttheangleof thesaddle as desired Do not lifttheseat post beyondthelimit markedon it Alignthetipof thesaddle so thatitis pointing towardsthefrom of thebicycle Re tightenthesaddlesupporttu...

Page 38: ...duce pressureto makeitraise Once you ve reached the desired height releasethelever A A A 6mm Seat position and inclination adjustment Loosen the saddle locking screws using a 6 mmAllenkey Adjusttheang...

Page 39: ...escribed apply to both brakelevers Loosen the lever locking screw using a 5 mm Allenkey Adjusttheangleoftheleveras desired Tighten the screws respecting the cor rect torque values see the TIGHTENING T...

Page 40: ...tion of the gear changelever Loosentheleverlockingscrew usinga5mmAllen key Adjusttheangleoftheleverasdesired Tighten the screws respecting the cor rect torque values see the TIGHTENING TORQUE table in...

Page 41: ...itional way or with power assisted pedalling Werecommendthatyou familiarize yourself withyourbicycle beforeusing power assisted pedalling Tosetone of themodes seechapter PEDAL ASSIST USE Carefullyread...

Page 42: ...chain to a smaller crown or sprocket Transferring to a bigger sprocket decreases the gear ratio This reduces pedal resistance and the resultingspeed butmakesiteasiertorideuphill To transferthechain t...

Page 43: ...king exercises on flat road surfaces with low traffic Measurethe brakes and apply the two levers simultaneously Be careful when applying the front brake lever the presence of sand gravel etc could mak...

Page 44: ...al This action may be performed either while sitting on the saddle or standing up in the pedals Releaseboththebrakelevers Startpedalling ENJOYYOURSELF Do not leave the bicycle where it may be exposed...

Page 45: ...components if damaged may result in hazardous ridingconditions falls accidentsanddamagetoproperty Carefullyread thatstated in thesafetyrecommendationbooklet HOWTO TRANSPORTYOUR BICYCLE Totransporttheb...

Page 46: ...the front fork to the type of route and user s weight act on the adjusteron therightfront fork stem To reduce the compression speed stiffer fork turnknob A clockwise To increase the compression speed...

Page 47: ...height is 10 15 of the totalstroke If the fork lowers more it is necessary to remove the cap B and using an appropriate not supplied pump blow air inside the fork max150 psi If the fork lowers less de...

Page 48: ...For particular use requirements it is possible to lock the rear shock absorber by turning the locking lever A to as indicated in the image To unlock the shock absorber turn the locking lever A intheop...

Page 49: ...n the bike and check how much the shock absorber lowers the correct quota is 10 15 ofthetotal stroke If the shock absorber lowers more it is necessary to remove the cap B and using an appropriate not...

Page 50: ...USING YOURBICYCLE ADVISED SAG INTEGRA XTF 1 5 INTEGRA XTF 1 5 SPORT Rear 25 25 Front 20 20 INTEGRA XTF 1 5 INTEGRA XTF 1 5 SPORT 25 25 20 20 50...

Page 51: ...20 150 km 3 4 40 4 5 1 2 0 C 15 15 h 3 EN USING YOURBICYCLE 51 JPN...

Page 52: ...radient increases Gear ratio Decreaseswhenusing harder ratios e g 4 or5 increaseswhenusing easier ratios e g 1 or2 Externaltemperature Decreases by approx 15 if the temperature falls below 0 C Speed D...

Page 53: ...housing on the bicycle Make sure that the connector is correctly connectedto thebattery Turn on the pedal assistance system by briefly pressing the On Off A button on thecontrol unit once Selecttheas...

Page 54: ...y fixing screw untilyou removeit Raisethebatterypackuntilyoureleaseitfromits supportandremoveit Placethebatterypack onaflatand drysurface Do not put the battery pack in contact with water or other liq...

Page 55: ...one LED lights up the batteryis atleastpartially charged Press thebutton A for 3seconds to switch the batterypack off Make sure that the battery pack is fully charged all four LEDs lit before you use...

Page 56: ...t indicates that the battery pack is fully charged Each LED corresponds to approx 25 of thefull charge Disconnect the battery charger from its power supply and the connector from the battery pack Once...

Page 57: ...tery pack in its specific support on the chassis by placing the rubber rod A on thefork support B Delicately push the battery pack downwards to lay itin itsspecific support Connecttheconnector totheba...

Page 58: ...Completely screw the fixing screw to lock the battery USING POWER ASSISTED PEDALLING 58...

Page 59: ...ay and illumination for another 4 hours until the battery deactivates and entersauto protectionmode Maintenance cleaning and storage Makesure thatthebatterypackis keptclean at all times Clean it thoro...

Page 60: ...anual relates to electric bikes pedelecs and EPAC It is an electric bicycle with electronic assistance The term battery refers equally to mounted down tube batteries luggage carrier batteries and batt...

Page 61: ...ges to your Brose Drive System Never try to increasetheperformanceofyourBrose DriveSystem You otherwise reduce the life of the components and risk damaging the Brose Drive System and your e bike In ad...

Page 62: ...If you do not focus solely on traffic you risk being involved in an accident If you want to make a keypad entry apart from changing the assist mode and ride data stopand enterthe appropriatedata There...

Page 63: ...malinteractionbetweencyclistanddrive These new Brose control unitsare preciselycoordinated totheBrose Drive product family This allows the rider to enjoy a holistic e bike experience Thefunctions are...

Page 64: ...4 Increase assistance level scroll menu up 5 Decrease assistance level scroll menu down 6 Walk Assit key menu back one level 7 Controlunitgrubscrew 8 Plugs All illustrations are schematic and may diff...

Page 65: ...itzerland USA Canada Japan BLUETOOTHlowenergy 5 0 optional ANT Frequency Transmission power 2400 2480 MHz 10 mW Declaration of Conformity Brose Antriebstechnik GmbH CoKG hereby declares that the Displ...

Page 66: ...cket screw witha size2 wrenchon thecontrol unit The screw cannot be removed from the controlunit Now slide the control unit from the side onto thehandlebar Position the control unit close to the grip...

Page 67: ...control unit is ready for use as soon as it has been correctly connected and the battery is sufficientlycharged A full function is only possible if the speed sensor and all cables have been connected...

Page 68: ...crease D keys to increase or decrease the assist level If you are in a menu e g settings you can use these two keys to scroll up or down in themenu Press the Menu key B to confirm the settings You can...

Page 69: ...not have access to the battery On Off key see battery bicycle manufacturer s manual The display unitactivatesautomatically TheBrose DriveSystem is now ready tooperate The drive is activated as soon as...

Page 70: ...d display unit drive unit and battery are completely switchedoff If the e bike drive power is not called up for approx 15 minutes e g because the e bike is stationary and no key is pressed on the e bi...

Page 71: ...creen With the Menu key B you can also display a range of information about your trip while riding so both hands can remain on the handlebar while riding Use the Increase C and Decrease D keys to incr...

Page 72: ...If the battery removed or fully discharged the light does not turn on if it is connected totheelectricpowersystem Beawarethat using the bicycle under these conditions will be considered non observance...

Page 73: ...self If the battery charge level is 10 the charge level indicator will start flashing If the charge stateis 5 the lastsegment ofthedisplay turns red In this condition the motor assistance is switched...

Page 74: ...thy tours SPORT yellow Powerful assistance for sport cycling BOOST BOOST FX red Full assistance for sport cycling on hilly routesand in city traffic with normal battery range You can use the control u...

Page 75: ...eleasetheWalkassistkeytodeactivatetheWalk assist The Walk assist is switched off as soon as one of thefollowingoccurs You releasethe Walk assist key the e bike wheels are blocked e g due to braking or...

Page 76: ...eninformationabout yourtrip Youcan viewthefollowing information Range Time Route Trip time Averagespeed Maximumspeed Totaldistance Some features may be deactivated depending on the bike model Detailed...

Page 77: ...onds Use the Increase and Decrease keys to navigate to the desired item and call it up with the Menu key Menu You can obtain the following information via the menu Trip information overview of full tr...

Page 78: ...he settings menu you can scroll back to themenuwith the Walk assist key In the settings menu you will find the following settingoptions 1 Languages The selection of a language causes an immediate chan...

Page 79: ...if the automaticcontrolis deactivated White Black Change between white and black background Stealth Mode The backlight of the display will turn off after 5 seconds of inactivity All e bike and displa...

Page 80: ...vely call up thelastmenu itemwith Back Please note that not every Brose Drive System features a clock Module Therefore some options can t be seen in youre BikeDisplay You can makethefollowingsettingsh...

Page 81: ...keys Confirm your entry with the Menu key Exit the menu with the help of the Walk assist key Please note that not every Brose Drive Systemfeaturesa clock Module 6 Shutdown time Define the automatic s...

Page 82: ...e Bike e Bike e bike e Bike Spegnere completamente il sistema Quindi controllare tutti i cavi e i connettori dell impiantofrenante Riavviare il sistema DISPLAY 82...

Page 83: ...e Bike EN 83 JPN DISPLAY...

Page 84: ...vent the safe operation of the e bike There is a risk of accidents involvingpersonal injuryand damage tothee bike Stop ridingthee bike Inform yourselfabout themeaningoftheerrorinformation and takenote...

Page 85: ...display unit Pay attentionthat is it properly connected Displayunitcontactsand or holdersoiled Make sure all contacts are clean If necessary clean witha soft dry cloth Plug connections on the drive un...

Page 86: ...em checked at least once a year including mechanics systemsoftwareupdate etc For e bikeserviceorrepairs please contactan authorisedBrose dealer Have all repairs done by an authorisedBrose dealer Inspe...

Page 87: ...tally friendlyway Donotthrowe bikes and theircomponents in thehouseholdwaste Only for EU countries According to European Directive 2012 19 EU electrical appliances that can no longer be used and accor...

Page 88: ...replacementofwearparts If Brose accepts a warranty claim this in no case implies the assumption of liability for possible damages In the event of disputes regarding the correlative damages suffered Br...

Page 89: ...edpersonnel CLEANING AND CARE Always disconnect the battery pack before carrying out maintenance and or cleaning operations Failure to clean and care for your bicycle correctly may result in hazardous...

Page 90: ...nts inspecting them for signs of wearand tearand checking thattheyfunction correctly Hydraulic brakes inspecting them for signs of wear and tear and checkingthattheyfunction correctly checkforleaks Li...

Page 91: ...ckets Teeth Gearwheelsystem Brakes withtheexceptionofthedisk surfaces It is important to bear in mind that some lubricants and maintenance products may not be suitable for use on your bicycle Contacty...

Page 92: ...waterjet You may alsowish to use a spongeor a cloth duringthisphase Allowthebicycle to dry Cleaningand lubricatingthechain Pour a few drops of bicycle chain detergentonto clean lint freecotton cloth...

Page 93: ...til the reaction time indicated on the specific product has elapsed thepolish yourbicycle usinga clean lint freecottoncloth Cleanthebrakedisks manually using a clean dry lint freecottoncloth and asuit...

Page 94: ...licksintoplace Rotatethehandlebars so thattheyarefacing slightly totheleft Gentlytiltthebicycle totheleftuntilitreachesa stable position Check thatthebicycleis stable Hold the bicycle still with one h...

Page 95: ...heelunitswhen repairing tyresor otherwheelcomponents It may also be useful when transporting the bicycle forexample in theboot ofyourcar It is absolutely essential to deflate the tyres when transporti...

Page 96: ...operate the hydraulic brakes when thewheel unit has beenremoved Use the transport blocks A and remember to remove them before replacing the front wheel Becarefulnottolosethetwospacers B Remove thefro...

Page 97: ...wheel in the fork making sure that the brake disk is positioned between the brake pistons Insert the axle pin from the brake opposite side and push it until it protrudes from the otherendof thewheelh...

Page 98: ...has been mounted securelyand correctly Check that the wheel is firmly and correctly installed If the quick release lever has not been closed properly the wheel may shift or come loose This may result...

Page 99: ...Allen key to unscrew the axle on thebrakeside Slide theaxlepin out of theframe Rearwheel disassembly Place the bicycle so that it is stable and therearwheelis off thefloor Using the gear change lever...

Page 100: ...s Never operatethe hydraulic brakes when the wheel unit has been removed Use the transport blocks A and remember to remove them before replacing the frontwheel RDisengage the chain from the sprocket a...

Page 101: ...he wheel into the rear carriage of the frame positioning the chain on the smallest sprocket and ensuring that the brake disc is positionedbetweenthebrake pistons Rearwheel assembly Removethetransport...

Page 102: ...f the rear wheel is not firmly closed it may come loose and move This can lead to dangerous riding situations falls andaccidents Using a 6 mm wrench tighten the axle pin from thebrakeside Apply the co...

Page 103: ...ions Do not attempt to carry out this repair if youdonothavethenecessarytools Remove the wheel unit see the preceding sectionin thischapter Removethevalvesafetycap A Deflate the tyre completely by pre...

Page 104: ...nment in which theywerefitted Attempt to identify the area on the tyre that corresponds to the point where the hole is located in the inner tube Items such as thorns small stonesorfragmentsofglasswill...

Page 105: ...to use the tyre levers while taking care not to damage theinner tube Inflatetheinnertube a littlemore Movethetyre backwards and forwards transversally with respect tothe directionofrotation Make sure...

Page 106: ...inthefollowing tables This table is designed to help you identify the correct solution without taking your bicycle tothe authorized vendor Ifthe problem is not described in thetable or the proposed so...

Page 107: ...LED 5mm 17mm EN TROUBLESHOOTING 107 JPN...

Page 108: ...sure that all the contacts are clean If necessary clean them using a soft dry cloth Displaynotmountedcorrectly on itssupport Remove the display from the support and reposition it Make sure that it ha...

Page 109: ...functioning of the pedelec and could cause damages to the system itself or personal injuries Stop using the pedelec Identify the meaning of the error code and please follow the indications in order t...

Page 110: ...TROUBLESHOOTING Errore Spiegazione Soluzione 10 11 T4 12 20 T4 21 T4 24 25 T4 26 T4 40 110...

Page 111: ...Errore Spiegazione Soluzione 41 42 T4 43 T4 44 45 T4 46 T4 60 CAN BUS 70 T4 71 T4 TROUBLESHOOTING 111 JPN EN...

Page 112: ...Errore Spiegazione Soluzione 72 T4 73 T4 74 T4 80 T4 81 82 T4 83 T4 84 T4 TROUBLESHOOTING 112...

Page 113: ...ve Turn the system off completely and turn it back on using the button T4 on the Control Panel If the problem persists please contact thedealer ortheretailer 24 The internal voltage is outside the ope...

Page 114: ...pletely and turn it back on using the button T4 on the Control Panel If the problem persists please contact the dealer or the retailer 46 No motor movementdetecteddespite a current levelmeasurementof...

Page 115: ...and turn it back on using the button T4 on the Control Panel If the problem persists please contact the dealer or the retailer 81 The speed signal is not recognized Make sure that the magnet on the sp...

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