Faraone ELEVAH 80 MOVE PICKING, Use And Maintenance Instructions

Page 1: ...0 MOVE PICKING USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written author...

Page 2: ...OVERALL DIMENSIONS 2 2 GENERAL TECHNICAL DATA 2 4 BASIC CONSTRUCTIVE DATA 2 6 SEZIONE 3 PREPARATION AND INSPECTION 3 1 PERSONNEL TRAINING 3 1 FUNCTIONAL TEST 3 3 SAFETY WARNINGS FOR THE OPERATORS 3 5...

Page 3: ...4 MAINTENANCE EVERY TWO YEARS 7 4 SEZIONE 8 MAINTENANCE OPERATING INSTRUCTIONS 8 5 LIFTING THE CAGE FOR MAINTENANCE 8 5 BATTERY MAINTENANCE 8 7 CHANGING TORQUE REDUCER OIL 8 8 HYDRAULIC OIL CHANGE 8 9...

Page 4: ...which the same has been manufactured All information contained in this manual must be read and understood before making any attempt to operate the machine THIS MANUAL IS A VERY IMPORTANT DOCUMENT ALWA...

Page 5: ...scribed in the text of the manual Stock Picker Machine designed exclusively to carry lift stack or arrange loads on shelving controlled by an operator stationed in the driver s seat which can be raise...

Page 6: ...orne by the purchaser The warranty is valid provided all rules laid down for correct use of the machine are complied with The machine is designed and built to last years as long as it is always used f...

Page 7: ...a maintenance programme based on the information provided in this manual such programme must be scrupulously followed The owner user operator company granting in leasing person receiving in leasing th...

Page 8: ...d by Faraone Industrie Spa All operational personnel must familiarise with the emergency operations and controls of the machine as specified in the manual Carefully read and comply with all company lo...

Page 9: ...rried out all assistance and maintenance interventions envisioned by the requirements specified in this manual Make sure all safety devices work properly Any amendments to such devices constitute viol...

Page 10: ...al position always bring the switch to neutral position before moving it in the position corresponding to the next function Activate the controls by applying slow and even pressure If there are any pe...

Page 11: ...ntering and exiting Electrocution hazard With regard to the safety distances from live parts of power lines and electrical systems that are not protected or not sufficiently protected to be complied w...

Page 12: ...nevenness descents obstacles debris hidden holes and other potential dangers found at ground level Do not attempt to use the machine as a crane Do not tie the machine to an adjacent structure Do not i...

Page 13: ...t ground level are informed of the presence of the machine Warn personnel not to work stand or walk underneath the lifted basket When driving in areas where visibility is limited by obstacles always h...

Page 14: ...ad unload it Consult the Emergency procedures section in this manual Before towing lifting and carrying ensure the cage is completely retracted and emptied Do not pull or push a blocked or disabled ma...

Page 15: ...GE LOADS ON SHELVING CONTROLLED BY AN OPERATOR STATIONED IN THE DRIVER S SEAT WHICH CAN BE RAISED AT THE SAME TIME AS THE LOAD HANDLING DEVICE THE STOCK PICKER IS DESIGNED TO CIRCULATE IN CLOSED ENVIR...

Page 16: ...L SECTION 2 STOCK PICKER ELEVAH 65 80 MOVE PICKING Rev 09_2019 Page 2 2 OVERALL DIMENSIONS ELEVAH 65 MOVE PICKING Measurements expressed in mm 4700 5650 460 kg 20 kg 100 1780 500 680 780 1280 500 740...

Page 17: ...USE AND MAINTENANCE MANUAL SECTION 2 STOCK PICKER ELEVAH 65 80 MOVE PICKING Rev 09_2019 Page 2 3 ELEVAH 80 MOVE PICKING Measurements expressed in mm kg 20 kg 100 E presente un gradino intermedio...

Page 18: ...Maximum cage loading platform object holder tray capacity 200 kg Maximum capacity of the loading platform 100 kg Maximum capacity of the object holder tray 20 kg Maximum cage height between ground and...

Page 19: ...e loading platform object holder tray capacity 200 kg Maximum capacity of the loading platform 100 kg Maximum capacity of the object holder tray 20 kg Maximum cage height between ground and cage floor...

Page 20: ...is set up using chains A fluid power cylinder is installed between the first and second profile that powered by the hydraulic control unit enables to lift the structure The chains connect the extendi...

Page 21: ...OCK PICKER ELEVAH 65 80 MOVE PICKING Rev 09_2019 Page 2 7 ATTENTION THE STOCK PICKER ELEVAH 65 80 MOVE PICKING HAS BEEN INSPECTED BY THE MANUFACTURER FOR THE PURPOSE OF CALCULATING THE MAXIMUM ADMISSI...

Page 22: ...g must include the following 1 Use and limits of the platform and emergency controls on the ground and of the safety systems 2 Signs labels for controls instructions and warnings on the machine 3 Regu...

Page 23: ...ined with regard to responsibility and authority to switch off the machine in case of fault or in presence of other unsafe conditions both relating to the machine and to the work area NOTE the owner s...

Page 24: ...as detailed below 1 Check the correct operation of the manual descent valve EMERGENCY DESCENT 2 From the control console of the cage carry out the detailed operations a Ensure the control console is c...

Page 25: ...nominal operational capacity on a slope Any attempt to lift the cage makes the machine signal an inclination that exceeds the admissible range Transmission speed reduction When the cage is lifted the...

Page 26: ...TABILITY LOSS AND OVERTURNING NEXT TO AERIAL OBSTACLES electric lines protrusions etc DANGER OF ELECTROCUTION AND IMPACT WITH EXCESSIVE CAPACITIES COMPARED TO ADMITTED LIMITS DANGER OF STABILITY LOSS...

Page 27: ...the surface is suitable for the weight of the machine in work conditions During the ascent and descent phase Observe the maximum admissible capacity weights in the cage Ascertain overhead obstacles a...

Page 28: ...ety and protection devices of the machine Prohibition to climb on or off the cage in places other than the provided gate Prohibition to increase outreach or work height of the machine using additional...

Page 29: ...machine the manufacturer recommends using the following personal protective equipment Protection of the lower limbs SLIP PROOF SHOES ATTENTION THE USE OF ANY OTHER SPECIFIC PERSONAL PROTECTIVE DEVICE...

Page 30: ...ped with a cage assembled onto a lifting mechanism with aluminium uprights The Stock Picker is DESIGNED TO CARRY LIFT STACK OR ARRANGE LOADS ON SHELVING CONTROLLED BY AN OPERATOR STATIONED IN THE DRIV...

Page 31: ...n in the cage must be set at ON The emergency stop switch located on the control station in the cage must be on RESTORE CHARGING THE BATTERY The machine is equipped with a battery charger with a c vol...

Page 32: ...ording to current regulations Battery charge status lights The battery charge status lights are located on the side of the machine s base The RED LED when charging the battery indicates the beginning...

Page 33: ...to avoid using any possible source of sparks near batteries charging We recommend using anti static clothing Do not lift or tilt the batteries Do not attempt to start the machine ATTENTION IT IS RECOM...

Page 34: ...switch with removable key 2 Multi purpose joystick control with dead man enabling control 3 Cage lifting lowering selector 4 Audible device button 5 Battery charge machine operation hour display 6 Tra...

Page 35: ...off button with removable key The emergency button located inside the control console of the cage is provided with a removable key to prevent the machine from being used by unauthorised personnel Pre...

Page 36: ...urpose joystick control The joystick is used to control the following machine functions Transmission steering Cage lifting and lowering Transmission mode PRESS THE DEAD MAN BUTTON ON THE JOYSTICK then...

Page 37: ...TILT ALARM IS TRIGGERED WHILE THE OPERATOR IS DRIVING WITH THE CAGE UP LOWER THE CAGE ALL THE WAY DOWN AND MOVE ON TO A SOLID AND HORIZONTAL SURFACE BEFORE LOWERING THE CAGE MAKE SURE THAT THERE IS NO...

Page 38: ...le to regulate the transmission speed from the regulator By turning the regulator counter clockwise it is possible to lower the translation speed On the other hand by turning the regulator clockwise i...

Page 39: ...09_2019 Page 4 10 ACTIVATION PEDAL SWITCH FUNCTION ACTIVATION PEDAL SWITCH Place your foot on the switch hold it down to actuate the cloche functions NOTE it is necessary to hold both the pedal switc...

Page 40: ...cage from both sides of the machine To access and leave the cage the operator must push the moving parts of the entrance gate inwards once inside the gate will close by itself The machine will not ena...

Page 41: ...ACHINE FUNCTIONS ATTENTION MAKE SURE YOUR HANDS DO NOT GET CAUGHT WHEN CLOSING THE GATE ATTENTION DO NOT RAISE LOWER THE CAGE IF THE MOBILE RAILING DOES NOT APPEAR TO CLOSE PROPERLY AND HAVE IT REPAIR...

Page 42: ...cilitate the movement of the machine in confined places To close the loading platform proceed as follows 1 Raise the loading platform up to the maximum height using the specific control 2 Hold the loa...

Page 43: ...added to the loading platform to increase the supporting surface by 27 cm The extension does not change the maximum load on the loading platform which is still 100kg ATTENTION THE TOTAL NOMINAL LOAD I...

Page 44: ...IN USE TRANSPORT AND LIFTING PROCEDURES General information It is possible to transport the Stock Picker to a work site using one of the following methods By driving the machine along the route on its...

Page 45: ...16 Handling with a Stock Picker truck The machine can be lifted with a Stock Picker truck In this case it must be held from the front part of the machine in order to position it in a stable way onto t...

Page 46: ...se of absolute need The machine controls must only be used by qualified personnel INTERRUPT MACHINE ACTIVITY IF THE CONTROLS DO NOT FUNCTION CORRECTLY In case of incorrect operation of the controls or...

Page 47: ...ys monitor the entire descent phase of the operator platform 5 Once descent is completed tighten the knob again 6 Restore the emergency button to activate the machine s power supply ATTENTION THE OPER...

Page 48: ...climb down from the cage To stabilise the machine movement use a crane or Stock Picker REPORTING THE ACCIDENT Faraone Industrie Spa must be immediately informed of any accidents to a Faraone product...

Page 49: ...DAMAGE TO THE MACHINE NOTE FOR INSPECTION besides complying with the above criteria ensure for each component that all parts are present securely fixed and not loose and that there are no visible dama...

Page 50: ...the cage Controls secured legible signs emergency stop switch in the reset position and legible control signs h Extendable structure unit Structure profiles sliding inserts chains sequential activati...

Page 51: ...BY THE MANUFACTURER ATTENTION CONTACT THE MANUFACTURER IF IN DOUBT WITH REGARD TO THE FREQUENCY AND METHOD OF ROUTINE AND OR EXTRAORDINARY MAINTENANCE ACTIVITIES DO NOT TAKE INITIATIVES IF YOU ARE UNS...

Page 52: ...REE MONTHS Check there is no clearance mechanical parts not correctly secured and or bent and no parts components desoldered Check the integrity of the structural profiles Check correct operation of t...

Page 53: ...ake sure the chains are not dirty or soiled with mud rubble ice or other foreign matter Clean the chains thoroughly before lubricating them The lifting chains must be lubricated with the extendable st...

Page 54: ...ation and instructions regarding the adjustment of the sliding wheels of the extendable structure when a backlash anomaly is found Transmission motor Checking the electromagnet If the brake does not r...

Page 55: ...E OPERATING INSTRUCTIONS LIFTING THE CAGE FOR MAINTENANCE To perform maintenance below the cage use a forklift and proceed as follows 1 Manually unscrew the four knobs at the corners of the protective...

Page 56: ...NG Rev 09_2019 Page 8 6 3 Support the cage with the forklift truck during the entire duration of the maintenance operation 4 When the operation is over lower the cage slowly to its end of stroke and r...

Page 57: ...E 5 Loosen the connection terminals of the batteries positive pole and negative pole 6 Remove the batteries and replace them with new ones 7 Connect the terminals of the batteries making sure to do so...

Page 58: ...w oil flush any particles inside the casing using the same type of oil You must only introduce the new oil when you are sure that there are no impurities Follow these 5 steps to change the oil properl...

Page 59: ...oils of different makes or types is strongly ill advised since they may not contain the necessary additives or viscosity may be different ATTENTION THE HYDRAULIC OIL MUST BE TOPPED UP CHANGED WITH TH...

Page 60: ...gain separately to check whether one or both are damaged In this case remove the motor if the manifold requires maintenance and the brushes need to be replaced Checking the brushes Check smooth moveme...

Page 61: ...WE RECOMMEND A THOROUGH CHECK OF THE CASTING OF THE REDUCER THE WHEEL GEARS AND BEARINGS ATTENTION RESTORING THE IP RATING DEPENDS ON CORRECT POSITIONING OF THE O RINGS AND SILICONE COATING OF THE TI...

Page 62: ...ely loosen the three fixing screws and remove the electromagnet and check the lining disk Its thickness must be about 7 mm for the type with diameter of 84 mm 8 mm for the type with diameter of 104 mm...

Page 63: ...y arise from lack of lubrication or use of grease and oil unsuitable for penetrating the joints 4 Stiff joints Any joint that is not in a straight position when leaving the return pulley can no longer...

Page 64: ...in wear Check the cause of the malfunction before installing the new chain Lifting chain Manufacturer REGINA Model AL544 A1 19 1 mm Dp 5 09 mm P 15 875 mm S 2 04 mm Hi 12 83 mm Elongation Measurement...

Page 65: ...NG Rev 09_2019 Page 8 15 ATTENTION FOR FURTHER INFORMATION REGARDING PURCHASE OF SPARE PARTS AND CONSUMABLES PLEASE CONTACT THE MANUFACTURER THE MANUFACTURER DECLINES ALL LIABILITY DUE TO DAMAGE OR MA...

Page 66: ...SEZIONE 9 ATTACHED DOCUMENTATION ATTACHMENT 1 Layout for the application of the stickers ATTACHMENT 2 Hydraulic layout ATTACHMENT 3 Electrical layout ATTACHMENT 4 Inspection certificate ATTENTION SHOU...

Page 67: ...MACHINERY 5 PROHIBITION SIGN DO NOT REMOVE THE SAFETY GUARDS AND DEVICES 6 DANGER SIGN LIKELY IMPACT 7 OBLIGATION SIGN WEAR SAFETY SHOES 8 OBLIGATION SIGN REFER TO THE OPERATING MANUAL 9 Max 200 kg I...

Page 68: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER ELEVAH 65 80 MOVE PICKING Rev 09_2019 Page 9 3 2 8 1 11 1 2 1 1 6 18 4 19...

Page 69: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER ELEVAH 65 80 MOVE PICKING Rev 09_2019 Page 9 4 3 4 5 7 8 9 1 10 6 1 17 18 4...

Page 70: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER ELEVAH 65 80 MOVE PICKING Rev 09_2019 Page 9 5 1 14 12 16 16 1 13 2...

Page 71: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER ELEVAH 65 80 MOVE PICKING Rev 09_2019 Page 9 6 ATTACHMENT 2 hydraulic diagram...

Page 72: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER ELEVAH 65 80 MOVE PICKING Rev 09_2019 Page 9 7...

Page 73: ...USE AND MAINTENANCE MANUAL SECTION 9 STOCK PICKER ELEVAH 65 80 MOVE PICKING Rev 09_2019 Page 9 8 ATTACHMENT 3 Electrical layout...

Page 74: ...ato FM502 Buzzer di allarme Pizzato 21S6A1CV1B 11 12 Buzzer di movimento Pizzato 21S6A1PV1B Lampeggiatore 24V Elettrofreno 24V 15 Modulo TS100 1 1 13 Rel caricabatterie integrato 1 1 1 1 1 1 2 1 1 2 1...

Page 75: ...G2V1 1 23 Pulsante clacson Pizzato 4PU2S5210 21 Fungo di emergenza a chiave Pizzato 4PEBZ4531 25 Micro Pizzato MKV11D17 1 4 26 Indicatore e contaore batterie UB 1 27 Potenziometro 5k 1 28 Micro Pizzat...

Page 76: ...VE PICKING Rev 09_2019 Page 9 11 ATTACHMENT 4 Inspection certificate STOCK PICKER ELEVAH 65 MOVE PICKING ELEVAH 80 MOVE PICKING Serial number The machine underwent the following tests Brake test Overl...

Page 77: ...NOTES...

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Page 80: ...Faraone Industrie Spa Contrada Salino Via San Giovanni 20 64018 Tortoreto TE ITALY Tel 39 0861 77 22 21 fax 39 0861 77 22 22 www faraone com info faraone com...