C50 Card Printer Service Manual PLT-01278 rev 1.1
August 2013
Page 2
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Contents
1
Introduction ______________________________________________________________ 4
1.1
Safety Messages (review carefully) _______________________________________________ 4
1.2
Tools need for Card Printer repair- replacement procedures __________________________ 6
2
Cover Removal Procedures __________________________________________________ 7
2.1
Remove/Replace Printer Covers _________________________________________________ 7
2.2
Remove/Replace Printer Top Cover/PCB display ___________________________________ 10
3
Parts Replacement- Printer _________________________________________________ 11
3.1
Remove/Replace the Mainboard _______________________________________________ 11
3.2
Remove/Replace the Stepper Drive Motor (D930027) Remove/Replace Stepper Belt F000424
Remove/Replace Pulley D900430 ____________________________________________________ 13
3.3
Remove/Replace the Mag Roller (D930122) ______________________________________ 19
3.4
Remove/Replace the Output Roller (D930123) Remove/Replace Pinch Roller-spring
(D920013-F000338)________________________________________________________________ 22
3.5
Remove/Replace the Platen Roller (D930120) & Pulley/Gear (D900429) ________________ 24
3.6
Remove/Replace the Lift Pinch Roller Assembly (D930137), Remove/Replace Pinch Lift
Bracket (D930136) ________________________________________________________________ 27
3.7
Remove/Replace the Cleaning Roller (D930121), Remove/Replace Input Feed Lever
(D930132), Remove/Replace Input Lever Gear (D930164) _________________________________ 32
3.8
Remove/Replace Supply Spindle RFID Motor (D930015-01) __________________________ 34
3.9
Remove/Replace Ribbon Take-Up Motor (D930014) ________________________________ 36
3.10
Remove/Replace Encoder Sensor (A930514) for RFID Supply Spindle/ Cable (D930605),
Remove/Replace PCB board (A000365-01) _____________________________________________ 38
3.11
Remove/Replace the PCB board (A000365-01) __________________________________ 42
3.12
Remove/Replace Ribbon Sensor (D930016) _____________________________________ 43
3.13
Remove/Replace Card Path/Cover Sensor (D930613) _____________________________ 46
3.14
C50 Printhead procedure ____________________________________________________ 48
4
Appendix D Printer Mainboard connections ___________________________________ 60
5
Appendix E Engineering Drawings __________________________________________ 63
