Farm King 1080, Operator And Parts Manual

Page 1: ...Snowblower Model 1080 1200 Operator and Parts Manual 082012 FK329 ...

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Page 3: ...Parts List 22 4 Spout Drawing and Parts List 24 Hydraulics Drawing and Parts List 26 7 Spout Drawing and Parts List 28 10 Spout Drawing and Parts List 32 Decal Drawing and Parts List 36 Spout Cylinder Drawing and Parts List 38 Hydraulics Motor Drawing and Parts List 39 PTO Drawing and Parts List 40 Shipping Kit and Bundle Numbers 41 Warranty 42 Manufacturer s statement for technical reasons Buhler...

Page 4: ...t on the drive shaft and on the PTO shaft to protect the machine from damage if a large object is picked up Any smaller objects in the snow will be thrown with it and could cause serious injury Do not allow anyone to stand behind the tractor or in the area of the discharged snow Keep this manual handy for frequent reference All new operators or owners must review the manual before using the equipm...

Page 5: ...mmended precautions The safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Caution The caution symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Warning The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or ser...

Page 6: ...away from moving parts Ensure bystanders are clear of the area before operating Start Up Safety Do not let inexperienced operators or children run this equipment Place all tractor and machine controls in neutral before starting Operate only with ROPS and seatbelt equipped tractors Do not operate inside a building unless there is adequate ventilation Ensure all shields are in place and in good cond...

Page 7: ...pairing or adjusting Storage Safety Store the unit in an area away from human activity Do not permit children to play on or around the stored machine Support the frame on stands and blocks to provide a secure base Safety Signs The illustration on the next page shows the approximate location and detail of safety signs Keep all safety signs clean and legible and replace any that are damaged or missi...

Page 8: ...8 Safety 1080 1200 Snowblower DETAIL B 1 2 4 3 5 3 Safety Decal Location ...

Page 9: ... or illegible Obtain replacements from your authorized dealer using the part numbers shown 5 Serial Number Model Number and Product Made in P N 105420 rev 4 2 Part Description 102893 Danger Decal 105420 Reference Plate JBI FK Serial 108431 Warning Check PTO Shaft 963206 Caution Decal 967388 Check Oil ...

Page 10: ...y 1080 1200 Snowblower Assembly Instructions Caution The ports in the cylinder are both 9 16 ORB Be sure that the bottom edge of the deflectors are properly fitted in the guides before using the hydraulic control ...

Page 11: ...pproximately 10 ft 5 Run the snowblower at low RPM to check operation before blowing snow 6 The snowblower has shear bolts to protect the tractor and snowblower in case a large object enters the snowblower The PTO shaft uses two 3 8 x 1 10 x 25 mm Grade 2 hex bolts as shear bolts for 1080 snowblower and uses two 3 8 x 1 10 x 25 mm Grade 5 hex bolts as shear bolts for 1200 snowblower The drive shaf...

Page 12: ...e beginning of every season to make sure it will spin freely Clean to loosen if necessary 12 When replacing bearings or tightening a loose bearing collar always tighten collar in the direction of shaft rotation using a center punch or a similar tool Caution Avoid raising or lowering snowblower under load Doing so can create excessive end pressure on the PTO shaft which could lead to bearing failur...

Page 13: ...t N m lb ft N m 0 25 1 4 6 8 9 12 12 17 0 313 5 16 10 13 19 25 27 36 0 375 3 8 20 27 33 45 45 63 0 438 7 16 30 42 53 72 75 100 0 5 1 2 45 61 80 110 115 155 0 563 9 16 70 95 115 155 165 220 0 625 5 8 95 128 160 215 220 305 75 3 4 165 225 290 390 400 540 0 875 7 8 170 230 420 570 650 880 1 225 345 630 850 970 1320 Torque figures indicated above are valid for non greased or non oiled threads and head...

Page 14: ...TighteningTorque lb ft NM lb ft NM CoarseThread 1 4 20 7 5 7 9 10 7 9 14 3 16 18 12 5 9 12 17 16 11 15 22 3 8 16 20 14 5 20 27 28 20 27 38 7 16 14 32 23 31 43 43 31 42 58 1 2 13 50 37 50 68 62 5 45 61 85 9 16 12 70 50 68 95 95 70 95 129 5 8 11 95 70 95 129 122 5 90 122 166 3 4 10 165 125 169 224 210 155 210 285 7 8 9 250 185 251 339 312 5 225 305 423 1 8 375 275 373 508 462 5 360 488 627 FineThrea...

Page 15: ...15 THIS page has Intentionally been left Blank Parts 1080 1200 Snowblower ...

Page 16: ... 8 67 73 108 107 134 147 74 36 15 86 13 57 105 96 95 34 135 35 70 110 109 100 103 127 76 116 145 102 7 22 94 10 24 126 115 126 125 138 41 141 133 78 128 35 131 80 16 46 101 147 146 128 16 79 81 141 41 141 141 41 142 146 138 143 139 95 150 151 148 149 REF 912874 BODY WELDT 1080 REF 912530 BODY WELDT 1200 ...

Page 17: ...er Weldt 57 912566 Dr Shft Weldt 1200 67 912597 Oil Seal Plate 70 912605 Slotted Washer 2 Id 72 912617 Jack Shaft 1000 RPM Dia 1 3 4 73 912618 Fan Shaft 1000 RPM Dia 2 74 912619 Gear Spacer 75 912625L Shaft Cover 76 912626L Bearing Spacer 77 912633 Flange Gasket 78 912634 Gearbox Cover Gasket 79 912636 Bearing Gasket 80 912637 Bearing Gasket 81 912638 Gearbox Front Cover Gasket 86 913045 Roller Ch...

Page 18: ...w Brg 134 968807 Key 3 8 x 3 8 x 1 1 2 135 968898 5 8 x 4 Sq Hd Set Screw Br 137 9812361 1 2 x 1 1 4 Hex Bolt Br 138 9812369 1 2 x 1 1 2 Hex Bolt Br 139 9812373 5 8 x 2 Hex Bolt Br 141 9812412 1 2 Lock Wash Br 142 9812414 5 8 Lock Wash Br 143 9812421 5 8 Flat Wash Br 145 9812444 1 1 2 x 14 Ga Narrow Rim Wash Br 146 984241 5 8 Nc Hex Nut Br 147 985639 Ø 3 8 x 1 2 Socket Set Screw Br 148 F9231 Stand...

Page 19: ...19 THIS page has Intentionally been left Blank Parts 1080 1200 Snowblower ...

Page 20: ...ing Drawing Parts 1080 1200 Snowblower 38 31 30 71 5 71 1 71 3 71 2 30 31 133 38 132 31 30 66 92 56 33 37 86 26 27 40 71 43 63 97 133 122 27 26 68 71 4 43 1 REF 912874 BODY WELDT 1080 REF 912530 BODY WELDT 1200 ...

Page 21: ...3 912592 Chain Guard 66 912596 Cutting Edge 1200 68 912599 Fan Housing Liner 71 912606 Aug Assy 1200 71 1 965222 37 64 W x 13 5 16 Od x 1 1 2 Bore 40T Sprkt 80 71 2 81592 3 8 Hex Nut Pl 71 3 81593 3 8 Lock Washer Pl 71 4 912607 Aug Weldt 1200 71 5 9812357 3 8 x 1 1 2 Hex Bolt Br 86 913045 Roller Chain 80 1R x 114P 92 965209 Cutting Edge 1080 97 965226 3 8 x 3 8 x 5 Key 122 967431 Flat Head Socket ...

Page 22: ...22 Hitch Drawing Parts 1080 1200 Snowblower 51 42 88 91 60 9 5 113 111 88 30 31 32 92 61 5 114 130 99 118 117 98 118 9 32 31 30 23 24 21 83 54 82 65 106 21 24 23 21 24 23 24 23 21 112 10 24 23 50 ...

Page 23: ... Weldt 1200 60 912586 Lower HitchTube Weldt 61 912588 Top HitchTube Weldt 65 912594 Drive Shaft Guard 1200 82 912874 Body Weldt 1080 83 912880 Hitch Weldt 88 961012 16 Hair Pin Clip 91 965205 Lwr Htch Pin Weldt 92 965206 Upr Htch Pin Weldt 98 965266 Cat 2 3 Link Pin Bushing 99 965267 Lift Pin Bushing 106 965281 Drive Shaft Guard 1080 111 965294 Stand Pin Weldt 112 965295 14 Ga x 7 1 2 x 12 Ider Sh...

Page 24: ...24 4 Spout Drawing Parts 1080 1200 Snowblower 64 10 28 10 20 17 59 24 23 58 29 62 25 140 14 10 47 24 23 23 24 144 144 89 89 6 136 40 27 69 REF O RING 913151 ...

Page 25: ...Lock Washer Pl 25 81578 3 8 x 1 3 4 Hex Bolt Pl 27 81593 3 8 Lock Washer Pl 28 815932L Spout Spacer 29 815933L Spout Clamp 40 86170 3 8 x 1 Hex Bolt Pl 47 907590 Spt Hose Hldr Weldt 58 912571 Gear Guard Weldt 59 912574 Gear Hub Weldt 62 912591 Neck Protection 64 912593L Spout Gear 54Teeth 69 912604 Spout Weldt 89 961876 1 2 x 1 1 2 Clev Pin Pl 136 971518 Hydraulic Motor 140 9812410 3 8 Lock Washer...

Page 26: ...26 Hydraulics Drawing Parts 1080 1200 Snowblower 49 120 11 12 119 53 53 40 27 136 12 4 1 4 2 4 6 REF 0 RING 913151 ...

Page 27: ...der Assembly Cream 11 812080 Adaptor Str 3 4 Morb x 3 4Mjic 12 812208 Nipple 1 2 Body 1 2 14 Nptf Quick Connect 27 81593 3 8 Lock Washer Pl 40 86170 3 8 x 1 Hex Bolt Pl 49 909169 Manifold 53 912250 Hose 1 2 x 138 1 2 Mnpt x 3 4 Swfjic 90 119 966307 Adaptor 1 2 Mnpt x 1 2 Fnpt 0520R Flow Restrictor 120 967249 5 16 x 2 Sckt Head Bolt Br 136 971518 Hydraulic Motor Parts 1080 1200 Snowblower ...

Page 28: ...20 49 136 153 25 153 9 153 2 153 23 153 13 153 14 153 6 153 12 153 10 153 12 153 1 153 2 153 2 153 19 153 20 153 23 153 2 153 23 153 2 40 27 20 17 59 58 10 153 15 153 16 153 17 153 18 153 23 153 8 153 8 153 26 1 153 26 153 24 153 4 153 3 153 3 153 5 153 7 153 11 153 24 23 12 119 REF O RING 913151 ...

Page 29: ... 1 2 Fnpt 0520R Flow Restrictor 120 967249 5 16 x 2 Sckt Head Bolt Br 136 971518 Hydraulic Motor 140 9812410 3 8 Lock Washer Br 153 Y911 7 Spout Assy c w Cyl Hoses Gear Dr 153 1 965305 Spout Link 1 2 x 1 1 4 x 8 3 4 153 2 812364 1 2 Lock Nut Pl 153 3 9812430 1 8 x 1 Cotter Pin Pl 153 4 965238 Cylinder Arm 1 4 x 2 x 15 1 8 153 5 961876 1 2 x 1 1 2 Clev Pin Pl 153 6 965239 3 16 x 1 x 4 1 2 Hose Clp ...

Page 30: ...912593L Spout Gear 54Teeth 153 23 81638 1 2 Bs Flat Washer Pl 153 24 24995M Ø 1 75 x 5 0 Stroke Cylinder Assembly Cream 153 25 812208 Nipple 1 2 Body 1 2 14 Nptf Quick Connect 153 26 115371 Hose 3 8 x 156 c w Fitting 153 26 1 115369 3 8 x 156 Hose 1 2 Mnpt x 9 16 Swfjic 153 26 2 811918 Elbow 90 9 16 Swmorb x 9 16 Mjic Parts 1080 1200 Snowblower ...

Page 31: ...31 THIS page has Intentionally been left Blank ...

Page 32: ...1 154 154 19 154 22 154 8 154 5 154 23 154 7 154 5 24 23 53 11 49 120 136 40 27 59 17 58 10 154 16 154 15 154 14 154 13 14 140 29 28 62 25 154 20 154 21 20 154 17 154 18 154 12 154 10 154 11 154 26 2 154 26 154 26 1 154 23 154 5 154 2 154 5 154 23 154 7 154 6 154 11 154 24 REF O RING 913151 ...

Page 33: ...1 2 Fnpt 0520R Flow Restrictor 120 967249 5 16 x 2 Sckt Head Bolt Br 136 971518 Hydraulic Motor 140 9812410 3 8 Lock Washer Br 154 Y912 10 Spout Assy c w Cyl Hoses Gear Dr 154 1 913056 10 Spt Weldt 154 2 965305 Spout Link 1 2 x 1 1 4 x 8 3 4 154 3 965238 Cylinder Arm 1 4 x 2 x 15 1 8 154 4 811791 1 2 x 2 Hex Bolt Pl 154 5 812364 1 2 Lock Nut Pl 154 6 81620 1 2 x 1 1 4 Hex Bolt Pl 154 7 87553 1 2 x...

Page 34: ...71 3 8 x 1 1 4 Hex Bolt Pl 154 23 81638 1 2 Bs Flat Washer Pl 154 24 24995M Ø 1 75 x 5 0 Stroke Cylinder Assembly Cream 154 25 812208 Nipple 1 2 Body 1 2 14 Nptf Quick Connect 154 26 115371 Hose 3 8 x 156 c w Fittings 154 26 1 811918 Elbow 90 9 16 Swmorb x 9 16 Mjic 154 26 2 115369 3 8 x 156 Hose 1 2 Mnpt x 9 16 Swfjic Parts 1080 1200 Snowblower ...

Page 35: ...35 THIS page has Intentionally been left Blank ...

Page 36: ...36 DETAIL B 1 2 90 3 121 3 Decal Drawing Parts 1080 1200 Snowblower ...

Page 37: ...37 Item Part Description 1 102893 Danger Decal 2 105420 Reference Plate JBI FK Serial 3 108431 Warning Check PTO Shaft 90 963206 Caution Decal 121 967388 Check Oil Parts 1080 1200 Snowblower ...

Page 38: ...m Part Description 1 24995M Cylinder 1 75 x 5 00 2 X3913 Seal Kit Cylinder 1 75 Spout Cylinder Drawing Parts 1080 1200 Snowblower 10 88 06 15 88 EXTENDED 2X 9 16 18 FORB 515 005 010 2X SEAL KIT P N X3913 1 2 ...

Page 39: ...raulics Motor Drawing 1 000 001 0 Ø 1 106 008 5 16 18 UNC 2B 4X 2505 0005 1 4 20 UNC 2B 2 1 4X 3 8 16 2B Item Part Description 1 971518 Hydraulic Motor 2 913151 O Ring Nom Id 1 2 x Nom Cs 3 32 x Nom Od 11 16 ...

Page 40: ...Bolt 1080 150 F9235 Standard Shaft 21 Spline 1 3 8 1000 RPM Gr5 Shear Bolt 1200 151 F9236 Option Shaft 20 Spline 1 3 4 1000 RPM Gr5 Shear Bolt 1200 PTO Drawing Parts 1080 1200 Snowblower 14 87 123 150 151 148 149 27 44 COMPRESSED MAX OPERATIONAL 41 31 13 F9231 DATA 1 3 8 21 SPLINE AS PER ASAE 203 13 F9232 DATA 1 3 4 20 SPLINE AS PER ASAE 203 13 F9235 DATA 1 3 8 21 SPLINE AS PER ASAE 203 14 F9236 D...

Page 41: ...487 Main Body and Arms SB 1200 1 F9235 PTO 1 3 8 21 Spline Gr5 Shear Bolt 1000 RPM with Standard Spout Y1080C 1 F1452 Spout Reg 1 F1453 Carton of Parts 1 F1485 Main Body and Arms SB 1080 1 F1486 Hitch SB Round 1 F9231 PTO 1 3 8 21 Spline Gr2 Shear Bolt Optional Bundle Numbers The following is a list of options available for the Kits listed above Quantity Bundle Number Description 1 F9232 1 3 4 x 2...

Page 42: ...ire replacement as part of normal maintenance Also Buckets and Bucket Tines carry no warranty Bent Spears carry no warranty Snowblower Fan Shafts carry no warranty Mower Blades carry no warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of all o...

Page 43: ... requests must be prepared on Buhler Industries Inc Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair Warranty Labor Any labor subject to warranty must be authorized by Buhler Industries Inc The labor rate for replacing defective parts where applicable will be credited at 100 of the dea...

Page 44: ...y or enlarge this limited warranty or its exclusions limitations and reservations Corrections of defects and improper workmanship in the manner and for the applicable time periods provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc to the purchaser and Buhler Industries Inc shall not be liable in negligence contract or on any other basis with respect t...

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Page 46: ...c 301 Mountain Street South Morden Manitoba Canada R6M 1X7 Ph 204 822 4467 Fax 204 822 6348 Toll Free 888 524 1004 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2012 BuhlerTrading Inc Printed in USA TSX BUI ...