Farm King Allied 2895, Operator And Parts Manual

Page 1: ...Operator and Parts Manual 122011 P4110 2895 Loader For serial numbers 0528950045 and later ...

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Page 3: ...sembly Drawing and Parts List 36 Hydraulic Plumbing Assembly and Parts List 38 Main Frame Assembly TSL Drawing and Parts List 40 Hydraulic Plumbing Assembly TSL and Parts List 42 Assembly 44 Possible Attachment Interference TSL 44 Cylinder Assembly 45 Warranty 46 Manufacturer s statement for technical reasons Buhler Industries Inc reserves the right to modify machinery design and specifications pr...

Page 4: ...able to match all tractor brands which adds resale value and visual appeal Keep this manual handy for frequent reference All new operators or owners must review the manual before using the equipment and at least annually thereafter Contact your Allied by Farm King Dealer if you need assistance information or additional copies of the manual Visit our website at www buhlerindustries com for a comple...

Page 5: ...provided for future reference The serial decal will provide the model and date of manufacture of the loader and will be required to obtain correct replacement parts and complete warranty claims For your records record serial number here Warranty Registration The Warranty Registration and Delivery Report must be completed within thirty 30 days of delivery to validate the warranty ...

Page 6: ...6 Specifications 2895 Loader Specifications ...

Page 7: ...6 Z Breakout force lbf daN optional cylinder 6550 2914 6550 2914 7450 3314 7475 3325 VV Bucket rollback force at maximum height lbf daN optional cylinder 6250 2780 6375 2836 6300 2802 6400 2847 XX Bucket rollback force at 59 in lift height lbf daN optional cylinder 8000 3559 7850 3492 8000 3559 7875 3503 ZZ Bucket rollback force at ground line lbf daN optional cylinder 7400 3292 7025 3125 7400 329...

Page 8: ...ded precautions The safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Caution The caution symbol indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Warning The Warning Symbol indicates a potentially hazardous situation that if not avoided could result in death or serious...

Page 9: ...ted The control lever can be moved or a hydraulic leak could cause the loader to drop resulting in serious injury or death Refer to the Hydraulic Lock Instructions Decal for proper use of the lift locks Prior to use check to ensure the attachment is properly locked to the quick tach Verify from tractor seat by lowering the attachment to the ground and retracting the lift cylinders Never operate lo...

Page 10: ...ged or missing When original parts are replaced any safety signs affixed to those parts should be replaced as well Replacement safety signs are available from your local dealer Installation To install safety signs ensure the installation area is clean and dry Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper and align over the s...

Page 11: ... both right hand and left hand shown applications Item 4 only required for right hand upright only 1 Part 813689 Safety 2895 Loader Safety Decal Locations 1 Part 112812 3 Part 813439 4 Part 813902 5 Part 112983 6 Part 113711 ...

Page 12: ...12 Safety 2895 Loader Precautions The following pictorials indicate important precautions to be used during the operation of the loader ...

Page 13: ...ting for maximum gross vehicle weight Refer to the Tractor Manual or the ROPS Serial Decal for rating Do not alter or modify the ROPS structure TractorTires Space rear tires as recommended by the tractor manufacturer Tire inflation and capacity must meet or exceed additional weight of loader attachment and payload Maximize width for high lift applications Tread width must not exceed maximum width ...

Page 14: ...may cause the loader to operate erratically The hydraulic hoses should be connected to the loader valve such that when joystick is pulled back the loader rise and when pushing forward on joystick lowers the loader If joystick is pushed past the detent the loader will go in to the float mode Move joystick to left to roll back the bucket an move to the right to dump The Allied Remote Hydraulic Contr...

Page 15: ...e to the loader or tractor When handling heavy loads be sure to raise and lower the loader slowly while leveling the attachment as required Feathering can assist in accurately controlling operations by regulating oil flow through cylinders A third function hydraulic control is available for grapple or other hydraulic applications An optional divertor valve is connected to the loader attachment spo...

Page 16: ...the loader to ground if the tractor becomes unstable Operation 2895 Loader Leave material which drifts over the bucket sides for final cleanup Backfilling or Scraping For forward back filling approach pile with a level bucket Utilize the float position to minimize bucket cutting edge wear Leave dirt in bucket Dumping on each pass reduces efficiency Note Use leveling rod for a guide to ensure bucke...

Page 17: ... reduce down pressure otherwise cylinder rod s and or bucket damage could occur A Frame Regular Duty Heavy Duty 60 Both A frames are for handling medium to large sized round bales up to 2000 lbs when fitted with two bottom 1240mm long heat treated spears and two short stabilizers For pallet applications with a maximum payload of 4400 lbs when fitted with the 48 0 pallet fork kit Note The heavy dut...

Page 18: ... ground With the double or four spears enter the bale from one of the ends and drive the spear one third to one half the way up from the bottom and fully penetrate the bale Then rollback the bucket cylinders approximately three quarters of the cylinder s stroke and lift bale approximately 12 0 off the ground Caution Never attempt to use the spears as forks as the spears can easily penetrate thegro...

Page 19: ...spear s horizontal to the ground and slowly back the tractor straight out With pallet forks level and just above the ground drive the forks into the pallet completely Raise loader to lift pallet and carry level 6 to 12 inches off the ground Note TheTSL loader is highly recommended when operating with pallet forks for maintaining a constant level load Use the level indicator as a guide to ensure fo...

Page 20: ... The grapple is designed to safely prevent loads bales silage from falling out of the bucket Refer to pictorial below for options listed Warning Travel at low speeds Carry loads as low as possible Avoid sharp turns and uneven terrain ...

Page 21: ...additional clearance Both upright base pivots must be above the loader mount cradle Caution Prior to initial mounting cycle loader cylinders to displace air This ensures the loader will remain in the storage position and operate consistently Caution Verify front and side clearances during installation to position hydraulic hoses such that they will not be pinched or stretched during installation 3...

Page 22: ...ands within loader cross tube remembering to stand on the outside of the loader arms Start the tractor and continue to cycle loader and attachment to verify loader operation Removing Loader 1 Raise loader to provide clearance to engage both parking stands Shut off tractor Standing along the outside of the loader arms remove parking stands from storage position and engage within the loader mainfram...

Page 23: ...ross tube remembering to stand on the outside of the loader arms Start the tractor and continue to cycle loader and attachment to verify loader operation 3 Retract bucket cylinders to raise upright and disengage from the loader mount cradle If additional clearance is required extend lift cylinders while slowly backing the tractor away from the loader 4 After the tractor is clear of the loader retr...

Page 24: ... both hooks are resting on the Quick tach rollback the bucket Shut tractor off Lock using both Quick tach pins and secure with hairpin clips Caution Verify attachment installation from tractor seat by lowering level attachment to ground and retracting the lift cylinders Removing Loader Attachments 1 Rollback attachment and lower near ground position Shut tractor off 2 Remove both Quick tach pins a...

Page 25: ...d outside temperature range Lithium Molybdenum and synthetic greases are preferred Use the tractor hour meter as a guide Increase lubrication intervals for extreme use or adverse conditions Each pivot should be lubricated until grease is visible at pin Important Ensure that grease fittings accept grease Should any fitting become plugged replace immediately Pivots not greased as specified would cau...

Page 26: ... in serious injury or death Refer to the hydraulic lift lock instructions decal for proper use of the lift lock Hydraulic Lift Lock the lift lock on your loader is to be used whenever someone is attempting to be under the loader or for tractor servicing When using the lock ensure loader is free of any load in the loader attachment or no attachment To engage hydraulic lift lock raise loader to desi...

Page 27: ...27 Maintenance 2895 Loader Mounting Kit After the initial 2 weeks or 40 hours of loader operation and 6 month intervals thereafter re torque all mounting kit bolts See BoltTorque Chart ...

Page 28: ...se a piece of wood or cardboard instead of hand to check for leaks Maintain all components in good working order If injured by escaping fluid see a doctor at once Serious infection or toxic reaction can develop if proper medical treatment is not administered immediately With loader attachment on the ground check and add if necessary the approved hydraulic fluid Refer to theTractor Manual for prope...

Page 29: ...se to lubricate valve components where climate temperature drops below 0 as this could cause spools to jam On valves fitted with joystick cables loosen off jam nut and cable sleeves to gain access to the valve spool Clean all debris and any existing corrosion Spray areas with a light corrosion resistant lubricant Re mount cables sleeves and adjust so that joystick is centered in both axis to the b...

Page 30: ...d to supply oil at a higher pressure no damage to the loader components will occur It is however recommended to avoid the above situations and keep the bucket somewhat level while raising or lowering the loader for smoother operation 3 The extra bucket stroke length allows for the bucket to be dumped to approximately 90 at ground This allows for bucket assist when traction is minimal If the loader...

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Page 32: ...g Air leak in pump inlet line Check tighten or replace inlet line Air in hydraulic system Cycle lift cylinders and bucket cylinders Oil level too low Add oil as required Excessive movement at pivots Worn bushings and or pins Replace bushings and or pins Pump noisy Inlet line restricted or leaking Check for air leaks restrictions or collapsed hose Tighten or replace hose Clean filter if necessary O...

Page 33: ...k open See your service manual for proper adjustment Incorrect Auxiliary Valve Check with loader dealer for proper valve application Hydraulic control valve set to low Adjust valve in accordance with manual Loader lift and bucket tilt controls do not work according to decal Hoses improperly connected Refer to plumbing diagrams and correct hose connections Valve noisy and or hot Open center control...

Page 34: ...M ft lb NM 6 8 10 3 1 7 7 15 4 3 10 5 21 7 3 17 7 35 9 9 24 48 10 3 25 49 14 34 67 12 1 29 59 16 5 40 81 12 14 16 26 42 64 36 58 88 61 97 147 83 132 200 86 2 136 210 117 185 285 103 162 250 140 220 340 18 20 22 89 126 169 121 171 230 202 287 390 275 390 530 287 405 549 390 550 745 346 486 656 470 660 890 24 27 30 217 320 435 295 435 590 497 733 995 675 995 1350 708 1032 1401 960 1400 1900 840 1239...

Page 35: ...ue ft lb NM ft lb NM CoarseThread 0 250 20 0 313 18 0 375 16 5 7 9 12 5 14 5 20 7 9 12 17 20 27 7 10 11 16 20 28 9 14 15 22 27 38 0 438 14 0 500 13 0 563 12 23 32 37 50 50 70 31 43 50 68 68 95 31 43 45 62 5 70 95 42 58 61 85 95 129 0 625 11 0 750 10 0 875 9 70 95 125 165 185 250 95 129 169 224 251 339 90 122 5 155 210 225 312 5 122 166 210 285 305 423 1 000 8 275 375 373 508 360 462 5 360 462 5 Fi...

Page 36: ...36 Parts 2895 Loader Main Frame Assembly ...

Page 37: ...906 Pin 1 25 Dia x 6 75 2 2 15 115904 Pin 1 25 Dia x 6 25 4 4 16 115900 Pin 1 25 Dia x 5 25 4 4 17 115908 Pin 1 50 Dia x 6 75 2 2 18 113579 Bushing 1 50 Id x 1 88 Od 4 4 19 113633 Bushing 1 25 Id x 1 63 Od 8 8 20 113691 Bushing 1 25 Id x 1 63 Od x 0 75 Lg 8 8 21 12779 Hair Pin Clip 6 6 22 110907 Stand Pin 2 2 23 81669 Hex Bolt 0 625 Unc x 3 5 Lg 2 2 24 81967 Nut Lock 0 625 Dia 6 6 25 81344 Nut Loc...

Page 38: ...38 Parts 2895 Loader Hydraulic Plumbing Assembly ...

Page 39: ... x 18 3 4 16 Morb x 3 4 16 Swfjic 2 6 112837 Tubing Bucket Cyl CrossTube 2 2 7 112937 Tubing Lift Cyl Common 31 0 2 7 113031 Tubing Lift Cyl Common 23 0 2 8 115510 Tubing Bucket CylTop Dump 1 8 115701 Tubing Bucket CylTop Dump 1 9 115511 Tubing Bucket Cyl Bottom Rollback 1 9 115702 Tubing Bucket Cyl Bottom Rollback 1 10 115512 Tubing Lift CylTop Drop 1 1 11 115513 Tubing Lift Cyl Bottom Raise 1 1 ...

Page 40: ...40 Parts 2895 Loader Main Frame Assembly TSL ...

Page 41: ...be 2 2 15 114303 Stand Foot 2 2 16 115906 Pin 1 25 x 6 75 10 10 17 115804 Pin 1 25 x 6 25 4 4 18 115900 Pin 1 25 x 5 25 2 2 19 115908 Pin 1 50 x 6 75 2 2 20 113579 Bushing 1 50 Id x 1 88 Od 4 4 21 113633 Bushing 1 25 Id x 1 63 Od 20 20 22 113691 Bushing 1 25 Id x 1 63 Od x 0 75 Lg 8 8 23 12779 Hair Pin Clip 6 6 24 110907 Stand Pin 2 2 25 81669 Hex Bolt 0 625 Unc x 3 5 Lg 2 2 26 81967 Nut Lock 0 62...

Page 42: ...42 Parts 2895 Loader Hydraulic Plumbing Assembly TSL ...

Page 43: ...ng Bucket CylTop Dump 1 9 115701 Tubing Bucket CylTop Dump 1 10 115511 Tubing Bucket Cyl Bottom Rollback 1 10 115702 Tubing Bucket Cyl Bottom Rollback 1 11 115512 Tubing Lift Cyl Top Drop 1 1 12 115513 Tubing Lift Cyl Bottom Raise 1 1 13 11362 Clip Pipe Std 9 9 14 811414 Elbow 90 3 4 Morb x 3 4 Mjic 2 2 15 812128 Elbow 90 3 4 Mjic x 3 4 Mjic 2 2 16 812069 Tee 3 4 Mjic 6 6 17 81344 Nut Lock Nylon 0...

Page 44: ...lling the linkages item 12 in the limited rollback position These linkages can be reversed to increase attachment rollback if large attachments are not used See following description below to reverse links Before reversing the linkages remove attachments and engage the hydraulic loader lock Remove the 1 25 x 7 25 pin item 40 connecting the linkages items 11 12 Remove the 1 25 x 6 25 pin item 17 co...

Page 45: ... X1425 X1425 Shaft Diameter 1 75 1 75 2 00 2 00 1 Head Plate 24606 24606 24430 24430 2 Shaft Weldment 116264 116368 113700 114719 3 CylinderTube Weld t 24949 24951 24785 24785 4 Piston Half wide 112862 112862 112940 112940 5 Piston Half narrow 112863 112863 112941 112941 6 Self Locking Nut 813407 813407 810457 810457 7 Shaft Bushing 116342 116342 113633 113633 1 Bucket cylinder shown 2 All cylinde...

Page 46: ... require replacement as part of normal maintenance Also Buckets and Bucket Tines carry no warranty Bent Spears carry no warranty Snowblower Fan Shafts carry no warranty Mower Blades carry no warranty Portable Auger Parts Have Two 2 Year Warranty Loader Parts Have Two 2 Year Warranty The purchaser is solely responsible for determining suitability of goods sold This warranty is expressly in lieu of ...

Page 47: ...s Warranty requests must be prepared on Buhler Industries Inc Warranty Claim Forms with all requested information properly completed Warranty Claims must be submitted within a thirty 30 day period from date of failure repair Warranty Labor Any labor subject to warranty must be authorized by Buhler Industries Inc The labor rate for replacing defective parts where applicable will be credited at 100 ...

Page 48: ...modify or enlarge this limited warranty or its exclusions limitations and reservations Corrections of defects and improper workmanship in the manner and for the applicable time periods provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc to the purchaser and Buhler Industries Inc shall not be liable in negligence contract or on any other basis with resp...

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Page 50: ...n of Buhler Industries Inc 1330 43rd Street NW Fargo North Dakota USA 58102 Ph 701 282 7014 Fax 701 282 5865 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2010 BuhlerTrading Inc Printed in USA TSX BUI ...