Farmi Forest Corporation JL 351P, Operation, Maintenance And Spare Parts Manual

Page 1: ...almi Finland Tel 358 0 17 83 241 Fax 358 0 17 8324 372 ZZZ IDUPLIRUHVW OPERATION MAINTENANCE AND SPARE PARTS MANUAL SKIDDING WINCH JL 351P 03182320 D EN 110108 ER READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE MACHINE FROM MACHINE ...

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Page 3: ...chine in the optimal manner Although you have experience in using this kind of machinery read the operation and maintenance LQVWUXFWLRQV FDUHIXOO VLQFH WKH LQFOXGH LQIRUPDWLRQ HQDEOLQJ HI FLHQW DQG VDIH RSHUDWLRQ 5HJXODU PDLQWHQDQFH LV WKH EHVW ZD WR JXDUDQWHH WKH HI FLHQW DQG HFRQRPLFDO SHUIRUPDQFH RI WKH PDFKLQH Each and every operator must read understand and follow all safety instructions and ...

Page 4: ...rial number conforms to the directives 98 37 EC and 89 336 EC as amended and the national regulations bringing these directives into force Q GHVLJQLQJ WKH PDFKLQH WKH IROORZLQJ XQL HG VWDQGDUGV KDYH EHHQ DSSOLHG EN 292 2 EN 294 EN 60204 1 Q GHVLJQLQJ WKH PDFKLQH WKH IROORZLQJ QDWLRQDO VWDQGDUGV DQG VSHFL FDWLRQV KDYH EHHQ DSSOLHG prEN 1553 Iisalmi Finland 11 1 2008 place date Juha Hallivuori ...

Page 5: ...CKERS AND PLATES 10 MAIN PARTS AND ACCESSORIES 13 TECHNICAL SPECIFICATION 14 MOUNTING 15 PRE OPERATION CHECKS 16 CONTROLS 17 OPERATION 17 PRE OPERATION CHECKS 18 WINCHING 19 SKIDDING 19 DROPPING THE LOAD 20 TRANSPORTATION 20 MAINTENANCE 21 LUBRICATION 21 CLUTCH ADJUSTMENT 21 ADJUSTING THE ROLLER CHAIN TIGHTNESS 22 ADJUSTING THE DRUM BRAKE 22 REMOVING THE WINCH MECHANISM 22 ASSEMBLY OF THE MECHANIS...

Page 6: ...ear misuse caused by an untrained person s improper actions alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to the machine STARTING Familiarize yourself thoroughly with the use operation and controls of the machine and its equipment before starting Familiarize yourself with the capacities and limitations of th...

Page 7: ...persons ZKR DUH XQZHOO RU XQGHU WKH LQÀXHQFH RI GUXJV or alcohol MAINTENANCE The machine may only be serviced and repaired by professionals Electrical and hydraulic faults may only be repaired by authorized professionals In cases requiring welding contact the manufacturer Turn off the tractor engine and disconnect the universal joint before beginning service or maintenance actions Ensure that ther...

Page 8: ...o not attempt to carry out repairs that you are not fully familiar with Never carry out repairs of the hydraulic circuit when the system is pressurized When pressurized the oil spray can penetrate the skin and cause mortal danger Never work below a device or component that is only being held up by hydraulics Use separate supports when carrying our maintenance or repairs Do not disconnect cylinders...

Page 9: ...at angles of more than 30 degrees It is extremely dangerous to be in the space between a load attached to the wire cable and the winch Check that all bystanders are at a safe distance of at least 15 meters whenever the machine is running Place warning signs on approaching roads Never touch the wire cable by hand during winching The maximum load must be adjusted to condi tions Check that the winchi...

Page 10: ...llowing plates and labels must be correctly attached to the machine Missing safety plates labels must be replaced immediately STICKERS AND PLATES 1 Machine plate JL351P 41012010 2 Note See manual for operation and maintenance 41014750 ...

Page 11: ...r the lifting Watch out for a breaking cable Always use the protective screen 4 Nr 41014730 Note Before doing maintenance work turn off the motor remove the ignition key and disengage the P T O Accident danger Keep the safety equipment where it belongs Winding danger Do not wear too loose clothes and keep the hair bound inside the cap ...

Page 12: ...o not winch at sideways angles exceeding 30 degrees Crushing danger Do not stand in front of the winch when working Stand on the side at a distance of at least 6 ft from the winch Crushing danger Do not winch downhill 6 Maximum rpm 42381474 7 METSÄ sticker 43402070 8 FARMI sticker 30730501 ...

Page 13: ...ORIES Snatch block Lower diverting pulley Cable optional Upper diverting pulley Drive shaft Clutch engagement lever Latch rope Control rope Cable drum Finger protection Dozer blade Drum locking latch FFHVVRULHV DUH VHSDUDWHO VSHFL HG ...

Page 14: ...um 35 kN 13 kN Cable capacity Ultimate strength of the cable 1 96 kN mm2 recommendation 60 m of ø 10 mm cable Winching speed 540 rpm 0 5 1 3 m s Weight without cable 170 kg Clutch Mechanical friction plate clutch with heat sink Power transmission Universal shaft from tractor Mounting To 3 point hitch Kat I Power needed min 10 kW 14 hp DIMENSIONS ...

Page 15: ...ained through universal shaft from tractor ASSEMBLY OF THE PTO SHAFT If the PTO shaft is too long it may get pressed when the three point hitch is lifted up This may cause damage to the bearings of the winch or to the PTO of the tractor The PTO shaft must not be too short in any position The PTO length is suitable if the pipes do not reach the bottom PTO is optional equipment Mount the winch to th...

Page 16: ...han needed With correct length you achieve good pulling strength and proper winding of the cable 1 2 3 4 5 6 7 PRE OPERATION CHECKS CABLE Check that the cable is faultless breakage risk there are no twists or kinks breakage risk in the cable the cable has been properly fastened to the winch WINCH Check that all the pins and lynch pins are in place all bolts and nuts have been tightened roller chai...

Page 17: ...eck that the winching trail is clear and that the tractor s parking brake is on Do not run the tractor at a high idle when winching Maximum P T O speed is 540 rpm Ensure that the logs can be drawn freely Be especially careful when working on slopes Avoid winching sideways at angles exceeding 30 degrees Use snatchblock which is fastened WR WKH WUHH LI QHHGHG 6HH J The safest place for the operator ...

Page 18: ...he lower snatchblock is to lower the pulling point This enables larger loads to be skidded out For skidding out the load the cable is transferred to the lower snatchblock Several logs can be hooked up and winched in at one time by means of keyhole sliders on the cable The skidding chain should have a pin on the end which makes it easier to pass WKH FKDLQ XQGHUQHDWK WKH WUHH 6HH J When using the lo...

Page 19: ...2 m 6 ft from the winch Use the upper snatchblock when winching 2SHUDWH WKH FOXWFK UPO YRLG VOLGLQJ WKH clutch to avoid warming of the clutch Stop winching by letting go of the control rope for the leave The clutch will slip when the load is 1 2 3 heavier than the selected pull This prevents damages to the cable or winch Avoid extra large loads The winding speed depends on the number of revolution...

Page 20: ...UP JURXQG Winch in the load If you cannot move the tractor release the load and winch the tractor out When winching the tractor out always run the cable under the lower pulley LJ LQFKLQJ WKH WUDFWRU RXW DROPPING THE LOAD Let down the 3 point hitch Pull the clutch rope until the brake ratchet releases then stop pulling the clutch rope The logs drop to the ground TRANSPORTATION The cable should be r...

Page 21: ...with oil after every 50 working hours with spray type hardening chain grease Wipe off the excessive grease LJ 3 7 2 VKDIW OXEULFDWLRQ 1 2 3 CLUTCH ADJUSTMENT Loosen the nuts A and B at both ends of the drum axle Wrench opening 1 7 16 36 mm Adjust the clutch by turning the axle C with 9 16 or 14 mm wrench The clutch tightens clockwise loosens counterclockwise Turn max 1 4 turn After adjustment reti...

Page 22: ...ten the DGMXVWPHQW EROW 6HH J 7R GHFUHDVH WKH braking effect loosen the adjustment bolt LJ UXP EUDNH DGMXVWPHQW 1 2 3 4 REMOVING THE WINCH MECHANISM The whole winch mechanism can be removed in one piece from the frame To remove the winch mechanism from the winch e g in order to chan ge the roller chain follow the instructions below Park the winch on a level stable ground so that it leans a little ...

Page 23: ... holes drilled on WKH RWKHU VLGH J 7ZR VWXGV RQ WKH EDFN RI WKH IURQW SODWH ZLOO W LQWR WKHVH KROHV ODWHU on when the winch is assembled Place one clutch engagement half without the handle so that the halves bottom out when the handle is at 8 o clock position and the two KROHV DUH DW R FORFN DQG R FORFN J Be careful there is only one correct position Tape the halves together so that htey will stay...

Page 24: ...ligning is incorrect Check the aligment of the chain Check possible damages Adjust the roller chain change if necessary See chapter Adjusting the roller chain Rattling sound Roller chain too tight some part is broken or the aligning is incorrect Check the aligment of the chain Check possible damages Adjust the roller chain change if necessary See chapter Adjusting the roller chain QVXI FLHQW SXOO ...

Page 25: ...JL 351P 25 ...

Page 26: ...JL 351P 26 2 12 5 12 12 1 12 4 12 7 12 6 12 3 12 2 13 8 13 13 10 13 11 13 1 13 9 13 6 13 5 13 4 13 3 13 2 13 7 13 5 13 7 5 4 1 10 9 8 7 6 3 11 FRAME ...

Page 27: ...verting pulley complete 1 12 3 54511159 Slotted sealed ball bearing 1 12 4 52231123 Circlip 62x2 0 DIN472 1 12 5 43180560 Finger guard 1 12 6 94620861 Pin 1 12 7 52813219 Split pin 6X40 DIN94 ZN 1 13 03032400 Lower diverting pulley complete 1 13 1 33032012 Diverting pulley 1 13 2 23032022 Frame 1 13 3 03032480 Diverting pulley complete 1 13 4 43032036 Diverting pulley 1 13 5 54511159 Slotted seale...

Page 28: ... 6 5 3 2 11 20 19 18 17 16 15 14 12 21 30 29 28 27 26 25 24 23 22 31 37 36 35 33 32 34 6 34 2 34 3 5 1 5 1 4 1 4 4 4 2 4 3 19 20 28 34 9 34 10 34 34 1 34 8 34 7 34 5 34 4 34 3 34 11 34 12 34 13 22 13 31 29 30 27 4 MACHINERY ...

Page 29: ... half 1 10 40660235 Roll 3 11 42722785 Clutch lever 1 12 43010479 Splined shaft 1 13 43000108 Chain tightener 1 14 43000645 Drum lock latch 1 15 42723163 Key 1 16 54820584 Roller chain 69 links 1 17 54820527 Chain link 1 18 94612082 Tension spring DU26 1 19 54542063 Ball thrust bearing 2 20 54511274 Slotted sealed ball bearing 2 21 52230067 Circlip 35X2 5 DIN471 1 22 52062106 Screw M16X30 DIN933 8...

Page 30: ... 6 5 3 2 11 20 19 18 17 16 15 14 12 21 30 29 28 27 26 25 24 23 22 31 37 36 35 33 32 34 6 34 2 34 3 5 1 5 1 4 1 4 4 4 2 4 3 19 20 28 34 9 34 10 34 34 1 34 8 34 7 34 5 34 4 34 3 34 11 34 12 34 13 22 13 31 29 30 27 4 MACHINERY ...

Page 31: ...43001221 Roll 1 34 3 43183780 Bushing 2 34 4 43001239 Axle 1 34 5 52813094 Split pin 4X25 DIN94 ZN 1 34 6 42723197 Friction piece 1 34 7 52060258 Screw M10X40 DIN933 88ZN 1 34 8 52110046 Nut M10 DIN934 8ZN 1 34 9 52117108 Lock nut M10 DIN985 8ZN 1 34 10 52200045 Washer M10 DIN126 58ZN 1 34 11 94624046 Torsion spring DU32 5 1 34 12 43010412 Fastening 1 34 13 52060514 Screw M10X20 DIN933 88ZN 2 35 4...

Page 32: ...2 43181577 PROTECTIVE SCREEN Part Order no Description Remarks Qty 1 Protective screen 1 2 52110046 Nut M10 DIN934 8ZN 4 3 52060340 Screw M10X50 DIN933 88ZN 2 4 52200490 Washer M12 DIN 7349 ZN 4 5 43130137 Snatch block 1 ...

Page 33: ... universal shaft 1 2 43402180 Fastener 1 3 52060100 Screw M8X12 DIN933 88ZN 2 4 52200235 Washer M8 DIN9021 58ZN 2 Part Order no Description Remarks Qty 1 43020502 Lower protective screen 1 2 52060225 Screw M10X25 DIN933 88ZN 2 3 52200045 Washer M10 DIN126 58ZN 2 4 52110046 Nut M10 DIN934 8ZN 2 LOWER PROTECTIVE SCREEN ...

Page 34: ...JL 351P 34 LL ASV TP14IH NK45 SV PLL NK1 W2200 HOF 4 ATP JK LK ACCESSORIES ...

Page 35: ...14 IH 30118120 Self releasing pulley max 3 5 t without belt LK2 TK10 54817077 Notched hook NK 1 42381558 Hook NK 45 54824370 Rope drum JK 208 54827019 Skidding chain L 2 0 m JK 248 54827043 Skidding chain L 2 4 m LL 2 54813159 Choker cable 8 12 mm LL 4 54813167 Choker cable 14 mm VAIJ D8 54824677 Cable D 8 mm F 44 kNm VAIJ D10 54824032 Cable D 10 mm F 63 kNm VAIJ D12 54824040 Cable D 12 mm F 90 7 ...

Page 36: ...JL 351P 36 ...

Page 37: ...e without the manufacturer s permission LQVXI FLHQW PDLQWHQDQFH non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs will be conducted by Farmi Forest Oy or an authorized expert The warranty is valid RQO LI WKH ERWWRP SDUW RI WKLV SDJH LV OOHG LQ DQG UHWXUQHG WR WKH PDQXIDFWXUHU within 14 days of receipt of the prod...

Page 38: ...aler Dealer s address Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Customer s tel Product and type Serial number ...

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Page 40: ...Farmi Forest Corporation Ahmolantie 6 FIN 74510 Iisalmi Finland Puh 358 0 17 83 241 Fax 358 0 17 8324 372 ZZZ IDUPLIRUHVW ...