Farmi Forest W30F, Operation, Maintenance And Spare Parts Manual

Page 1: ...KIDDING WINCH W30F OPERATION MAINTENANCE AND SPARE PARTS MANUAL PLEASE READ THE OPERATING AND MAINTENANCE INSTRUCTIONS BEFORE USING THE MACHINE FROM MACHINE 300000014 INSTRUCTION MANUAL A EN 300000014 CS ...

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Page 3: ...TION 16 MOUNTING 17 PRE OPERATION CHECKS 19 CONTROLS 19 OPERATION 20 PRE OPERATION CHECKS 21 WINCHING 22 SKIDDING 23 MAINTENANCE 24 TROUBLE SHOOTING 30 SPARE PARTS 31 WARRANTY 38 PRODUCT REGISTRATION 38 FARMI FOREST REPRESENTATIVES 38 When ordering spare parts please indicate theserialnumberofyourmachine canbefoundonthe machine plate spare parts order number description and quantity required Examp...

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Page 5: ...virrantie 7 FIN 74120 IISALMI Finland Commercial name Farmi Machine denomination Skidding winch Machine type W30F Machine series number Herewith we declare that the machine brought into circulation conforms with the pertinent requirements of the Machinery Directive 2006 42 EC The following harmonized standards were used for the conceptional design of the machine EN ISO 12100 SFS EN ISO 13857 SFS E...

Page 6: ...rocedures CAUTION PRODUCT DESCRIPTION A winch is a machine intended for harvesting felled timber from the forest The basic components are welded frame driveline drum with wire rope directional pulleys friction clutch and a brake In FARMI winches there are two different kinds of brakes models W30F W35R and W50R are operated with ratchet brake and models W35F W50B W60B and W86B with automatically sw...

Page 7: ...forest fi warranty within 30 days after the receipt of the product to get full product warranty and additional information on your product CUSTOMER FEEDBACK We are happy to receive your opinions and suggestions for improvements https shop farmiforest fi contactus All implemented suggestions for improvements will be rewarded ...

Page 8: ...liable for damages caused by 3 incorrect negligent or inappropriate use of the product 4 non original spare parts 5 normal wear and tear 6 misuse caused by an untrained person s improper actions 7 alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to the machine CAUTION STARTING 1 Familiarize yourself thoroughly ...

Page 9: ...cking off the machine may obstruct the rear view Exercise extreme caution If necessary ask a flagman to help you he can indicate the required distances 9 It is prohibited for other people to ride on the winch OPERATION Many occupational accidents take place in abnormal circumstances Therefore it is important to take into account all the possible circumstances that may arise during operation of the...

Page 10: ...ion on lifting hoisting cables and hoists Always comply with local safety regulations OILS AND LUBRICATION 1 Always use the oil types recommended by the manufacturer Other types of oil may cause faults or improper operation of the equipment which could lead to serious damage to people or property 2 Never mix different liquids or oils 3 Always follow the manufacturer s lubrication instructions 4 Us...

Page 11: ... store oil outdoors as water could condense in it 19 Always dispose of oil in a suitable container never into the environment SAFETY INSTRUCTIONS FOR THE WINCHES 1 Check that the wire cable is in good condition before using the winch check for corrosion sharp bends breakage and thickness of strands If a cable snaps it can whip towards the operator or away from the winch 2 Operate the winch with a ...

Page 12: ... STICKERS AND PLATES These plates and stickers must be found on the winch Replace missing plates or stickers immediately 1 Machine plate W30F 200005000 2 Note See manual for operation and maintenance 41014750 ...

Page 13: ...g Watch out for a breaking cable Always use the protective screen 4 Nr 41014730 Note Before doing maintenance work turn off the motor remove the ignition key and disengage the P T O Accident danger Keep the safety equipment where it belongs Winding danger Do not wear too loose clothes and keep the hair bound inside the cap ...

Page 14: ...ceeding 30 degrees Crushing danger Do not stand in front of the winch when working Stand on the side at a distance of at least 6 ft from the winch Crushing danger Do not winch downhill 6 FARMI sticker 200006179 7 Sticker W30F 40147270 8 Maximum hydraulic pressure 41015580 ...

Page 15: ...W30F 15 MAIN PARTS ...

Page 16: ...le Winching speed 160 cc hydraulic motor 0 28 0 8 m s 0 92 2 6 ft s Weight without cable 140 kg 309lbs Clutch Mechanical friction plate clutch with heat sink Power transmission Hydraulic motor Mounting Permanent mounting on the front of the tractor or on the front linkage using three point hitch Max working pressure 175 bar Recommended pump capacity 40 60 l min Dimensions 700 x 300 x 570 mm DIMENS...

Page 17: ...as a front weight Mounting in the tractor must be steady with steel slabs bolted or welded at tractor frame or front weight frame provided the front frame is strong enough The hydraulic winch W30F can also be mounted to the front linkage using a three point hitch The hydraulic hoses ø are attached alongside the tractor frame well protected from eventuel mechanical damage The coupling nipples shoul...

Page 18: ...lutch lever 5 Pass the cable end through the hole in the reel plate pull about 15 cm 6 and insert under the wedge of the cable lock device See fig 3 6 Tighten the cable lock screw 7 Winch the cable on the reel by following spooling instructions Fig 3 Fastening the cable Do not use longer cable than needed With correct length you achieve good pulling strength and proper winding of the cable SPOOLIN...

Page 19: ...e drum brake has been properly adjusted 5 the clutch has been correctly adjusted 6 lubrication is carried out correctly See lubricating instructions MOUNTING TO THE TRACTOR Check that 1 the tractor s top link point is locked with the help of a support if necessary 2 the pins are properly secured 3 the side limits are locked and slack removed from the lifting arm CONTROLS Get acquainted with the co...

Page 20: ... a horizontal hard based skidding route for the tractor Avoid steep slopes especially when winching from the side Check that the winching trail is clear and that the tractor s parking brake is on Do not run the tractor at a high idle when winching Maximum P T O speed is 540 rpm Ensure that the logs can be drawn freely Be especially careful when working on slopes Avoid winching sideways at angles e...

Page 21: ...n the tractor in line with the direction of the pull Fig 8 Do not winch sideways at angles exceeding 30 degrees The tractor can tilt Fig 9 Use a diverting pulley to avoid winching sideways PRE OPERATION CHECKS MOUNTING AND USE OF THE LOWER DIVERTING PULLEY 1 Usually the logs are winched in through the upper pulley of the winch This lifts the logs and they dig less into the ground 2 The winch has a...

Page 22: ... brakes of the tractor before winching 2 Before using the skidding winch make sure that the lower diverting pulley the upper diverting pulley and the finger guard move freely a Release the latch by pulling slightly on the clutch rope b Draw the cable to the load but avoid twitches Do not draw out too much cable to avoid loose spaces when the cable is reeled in c Start the tractor and turn on the h...

Page 23: ...lley The load is locked in place by releasing the clutch and engaging the latch The latch is engaged when you loosen the clutch rope and pull the latch rope 2 Turn off the P T O 3 In case the W30F skidding winch is mounted on the front linkage lift the three point hitch until the log ends are lifted off the ground fig 11 and 12 4 Move the logs to the desired place Fig 12 Cable on the lower diverti...

Page 24: ...der the lower pulley Support the winch by driving the tractor Fig 14 Winching the tractor out DROPPING THE LOAD Pull the clutch rope and release the clutch slowly Do not make the clutch slip TRANSPORTATION The cable should be run under lower diverting pulley and locked in place for transportation of the winch MAINTENANCE SAFETY Disengage the P T O and turn the tractor off before you service the wi...

Page 25: ...faces CAUTION Following points require lubrication 1 Grease the clutch pusher after every 500 working hours see fig 15 Always use good quality lubrication grease 2 Grease ball thrust bearings after every 1000 working hours 3 Grease the roller chain lightly not with oil after every 50 working hours see fig 16 Use spray type hardening chain grease Wipe off the excessive grease Fig 15 The clutch pull...

Page 26: ...ns counterclockwise Turn max 1 4 turn 3 After adjustment retighten the nuts A and B on the ends of the drum axle 4 Pull the control rope The lever should move up 1 5 4 cm before the clutch engages If the clutch engages earlier loosen the clutch setting Fig 17 Clutch adjustment ADJUSTING THE ROLLER CHAIN TIGHTNESS Roller chains tightness adjustment is carried out by moving the chain tightener See f...

Page 27: ...lways adjust the overrun brake so that it slows down the reel slightly while pulling out the rope This will reduce risk of tangling and backlash The brake should not be adjusted so that it is hard to pull out the rope Tightening the brake turn the adjustment nut B down Loosening the brake turn the adjustment nut B up ...

Page 28: ...ark the winch on a level stable ground so that it leans a little backwards 2 Remove the cable 3 Remove the fastening bolts fig 21 pos B beside the hydraulic motor Socket size 24 mm 15 16 4 Remove the two bolts fig 21 pos A at the upper edge of the cover plate Socket size 24 mm 15 16 5 Remove the drum axle nut fig 21 pos C and the washer Socket size 36 mm 1 7 16 6 Pull out the winch mechanism Weigh...

Page 29: ...wo holes drilled on the other side fig 22 Two studs on the back of the front plate will fit into these holes later on when the winch is assembled 3 Place one clutch engagement half without the handle so that the halves bottom out when the handle is at 8 o clock position and the two holes are at 12 o clock and 6 o clock fig 22 Be careful there is only one correct position Tape the halves together s...

Page 30: ...e roller chain change if necessary See chapter Adjusting the roller chain Chain aligning is incorrect Check the alignment of the chain Broken parts E G drive shaft bearing Check possible damages Change the broken parts Rattling sound Roller chain too tight Adjust the roller chain change if necessary See chapter Adjusting the roller chain Chain aligning is incorrect Check the aligment of the chain ...

Page 31: ...W30F 31 SPARE PARTS FRAME ...

Page 32: ...r 1 6 52001548 Hex socket cap screw M6x25 8 8ZN DIN 912 1 7 43184440 Lower diverting pulley 1 8 52062213 Hex screw M20x40 8 8ZN DIN 933 4 9 52200086 Washer M20 5 8ZN DIN 126 4 10 52110087 Hex nut M20 8 8ZN DIN 934 4 11 52062114 Hex screw M16x40 8 8ZN DIN 933 4 12 52110079 Hex nut HEX NUT M16 8 8ZN DIN 934 4 13 54824099 Rope D 6mm L 3365mm white 1 14 54824115 Rope D 5mm L 3315mm blue 1 ...

Page 33: ...W30F 33 MACHINERY ...

Page 34: ...iction pad 10x17x30mm 1 15 94612082 Extension spring DU26 DL2 6 L106 1 16 52390861 Seal ring D50 1 17 33190059 Drum cover 1 18 43000678 Ring D65 1 19 32722779 Clutch engagement half 1 20 42723114 Clutch engagement half 1 21 40660235 Roller 3 22 43000108 Chain tightener 1 23 54542063 Ball thrust bearing 2 24 54511274 Slotted sealed ball bearing 2 25 52230067 Circlip 35x2 5 DIN 471 1 26 52062106 Hex...

Page 35: ...W30F 35 MACHINERY ...

Page 36: ...DIN 125 6 37 52200235 Washer M8 5 8ZN DIN 9021 1 38 52117124 Lock nut M12 8 8ZN DIN 985 2 39 52117082 Lock nut M8 8 8ZN DIN 985 1 40 94611019 Extension spring DU12 DL1 5 L55 1 41 43181205 Retainer 1 42 43000645 Drum lock latch 1 43 94611019 Extension spring DU12 DL1 5 L55 1 44 52060050 Hex screw M6x40 8 8ZN DIN 933 1 45 52110020 Hex nut M6 8 8ZN DIN 934 2 46 56001902 Hydraulic motor MP 160 SH D 1 ...

Page 37: ...r diverting pulley 54713037 Belt for TP14 30118120 Self releasing pulley max 3 5 t without belt 54817077 Notched hook 54827019 Skidding chain L 2 0 m 54827043 Skidding chain L 2 4 m 54813159 Choker cable 8 12 mm 200006142A Steel Rope with hook D 8mm L 50m ...

Page 38: ...red according to the manufacturer s instructions within 30 days of receipt of the product By registering the product you are ensuring the warranty and you confirm that you have read and understood the instruction manual that came with the product PRODUCT REGISTRATION Register your product on our home page https shop farmiforest fi warranty within 30 days after the received the product to get full ...

Page 39: ...W30F 39 Farmi Forest Kilpivirrantie 7 74120 IISALMI FINLAND ...