Fasep RGU300.ECO, Instruction Booklet

Page 1: ... Automatic Truck Tyre Changer Machine RGU300 ECO INSTRUCTIONS BOOKLET English ...

Page 2: ...00 ECO TYPE may be operated only by suitably trained personnel Any work on the electrical hydraulic pneumatic systems must be conducted only by profesionally qualified personnel 10 years in the life of the machine CLAUSE 1 General Warnings 4 CLAUSE 2 Technıcal Characterıstıcs 4 CLAUSE 3 Parts Of The Machine 5 CLAUSE 4 Introduction safety instructions and packaging transport storage 6 CLAUSE 5 Safe...

Page 3: ...ols are combined on a remote mobile control unit with which the operations are coordinated Fig 6 HYDRAULIC UNIT By regulating the operating pressure of the chuck the unit allows safe working conditions even on the various types of alloy rim Fig 7 WORKING ARM A guick rotation system helps changes in operation dunng the various stages of bead breaking tool assisted extration of tyre etc 5 6 3 2 1 4 ...

Page 4: ...INE If the operator hears unusual noises or vibrations or something that may be dangerous he must immediately press the emergency button and switch off the main switch and check the section Malfuctions causes and possible remedies in the instructions manual If the problem is still call the service Wear protection glasses and gloves during the operation Stand straigth during operation Work in an in...

Page 5: ... is connected switch it on and check the correct direction of rotation this should be as shown by the arrow on the motor unit If the rotation is reversed reserve the two wires in the connection plug If the machine behaves abnormally immediately press the emergency button and switch off the main switch and check the section Malfunctions causes and possible remedies in the instructions Manual THE MA...

Page 6: ...PERATING STAND BACK FROM THE BACK SIDE DO NOT WORK WITHOUT GLASSES AND GLOVES Only trained operators should use this machine Failure to read and observe all warnings and instructions should cause injury or death Before operating read and understand all warnings and the instruction manual provided with this truck tyre changer Follow all warnings and instructions during use Dont use the tyre changer...

Page 7: ...ust be done to machine to Work safely and longevously If the connection fumction of the machine is not done It can causes undesirable results such as the tire cutting Rim Scratch mechanical damages on the machine Therefore it should not be failed Otherwise because of the encountered problems It can not be under warranty Fig 12 CLAUSE 7 ...

Page 8: ... hydraulic unit Change the cables vice in the connection Put oil till the level of the insdicator The locking head is not working The o rings of the locking valve may be damaged The enter o ring may be damaged Change the o rings Call our technical service The locking head is not turnig to the right or left The gear box body is not moving up and down Tyre carriying table is not moving There may be ...

Page 9: ...ing the machine The same procedure is done on the other side of the tire Figure 15 There are several methods of separating the tire from the rim 1 Inner heel after leaving the wheel to the active counter outside enabled Simultaneous turning of the tire with roller and the tire is further squeezed Remove both heels slowly outwards from the rim Fig 16 When roller the tire outward force applied and w...

Page 10: ...til the heel totally separated from the outer rim The same procedure is applied in the inner heel and completely separated from the tire rim is provided MOUNTAGE The tire is fitted on the rim facing the clamp Inner and outer heel of mature oiling or soaping beautiful Removal insert foot is placed between the rim and the heel The installation process is performed by the turn of the tire clockwise W...

Page 11: ... supersingle tyres Fig 22 Fig 20 Fig 21 Points to be considered by Setting the machine or servicing 1 Be sure that machine is not working 2 Wear protection glasses and gloves 3 After lubrication do not squeeze your hand on moving parts of machine Fig 19 CLAUSE 10 Reductor gear montly lubricated Montly lubricated Weeekly lubricated Detachable cleaning weeekly in arm after the thin with grease lubri...

Page 12: ... MOTOR CONNECTION BOLTS 6 MONTHLY 1 CHECK THE DAILY WEEKLY AND MONTHLY MAINTENANCE ARE DONE 2 CHECK IF THERE IS ANY CONNECTION PROBLEMS ON THE CABLES AND SOCKET 3 CHECK THE EARTH CONNECTION OF THE MACHINE ELECTRIC SYSTEM 4 CHECK THE ADJUSTMENT OF THE DISMANTLING AND FIXING ARM YEARLY 1 CHECK THE DAILY WEEKLY MONTHLY AND 6 MONTHLY MAINTENANCE ARE DONE 2 ARE THERE ANY UBNORMAL NOISES COMING FROM THE...

Page 13: ... with your machine Only Use Shell Tellus 46 And Po Hd 46 Oıl At The System Yağ kapasitesi 12 litredir Our Guarantee Doesn t Contaın Electrıc Motor Control Cables Breaking And Cutting Damage That May Occur İs Outside The Guarantee Run The Machine İdle For 10 Minutes During The Winter Months Start Work Later Please TO ORDER SPARE PARTS INDICATE THE SERIAL NUMBER OF THE MACHINE AND THE YEAR BUILT IND...

Page 14: ...16 CONTROL BUTON CIRCUIT PLAN 3 PHASES CONTROL ARM Up Mirror Open Down MOVEMENT MOTOR 3A 3A Left EMERGENCY STOP Right HYDRAULIC MOTOR 18 17 MP 18 17 MP 3A CLAUSE 13 ...

Page 15: ...17 DEMONTAGE PLAN CLAUSE 14 ...

Page 16: ...18 ...

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Page 18: ...0 83 03 011 Bearing Bracelet 31 01 0053 6207 FAG Bearing 32 01 0140 072 Shaft Ring 33 83 03 010 Connectıon Washer 34 01 0084 035 Screw 35 01 0115 008 Nut 36 01 0062 080 Screw 37 83 07 000 Pıston Head Lıftıng Group 38 83 07 001 Cylınder Group 39 83 07 002 Pıston Group 40 53 03 003 Pıston Head 41 01 0117 020 Fiber Nut 42 01 0022 060 044 Compact Set 43 53 03 004 Pıston Nut 44 01 0023 030 Dust Seal 45...

Page 19: ...id 100 01 0159 01 Lockıng Valve 101 01 0150 315 ARKA Glycerıne Manometer 102 83 11 000 Hydraulıc Unıt Group 103 83 11 001 Oıl Tank Group 104 53 08 001 Upper Cover Group 105 01 0034 21 Tank Top Seal 106 01 0034 01 Motor Seal 107 01 0145 35 Pump 108 01 0147 01 Brake Drum 109 01 0273 09 B5 Engine 110 01 0269 02 Flange 111 53 08 007 Couplıng Group 112 01 0014 21 Record 113 53 08 004 Fılter By Pass Rec...

Page 20: ...arge 170 83 02 005 Protectıon Cover Small 171 83 02 002 Flat Bed Raıls Of Yellow 172 83 10 000 Accessorıes And Panel Connectıon Group 173 53 17 002 Cabınet Panel Operatıon 174 53 17 003 Panel Inner Metal 175 01 0202 03 Transformer 176 01 0028 64 Raıl Termınal 177 01 0028 27 Dıode Brıdge 178 01 0028 42 Cable Road 179 01 0196 10 Contactor 180 01 0028 28 Grounded Connector 181 01 0028 29 Connector 18...

Page 21: ...0117 008 Fiber Nut 219 53 21 002 Ramp Wheel 220 53 11 000 Control Group 221 53 11 001 Command Setup 222 53 11 002 Cover Mounting 223 53 11 003 Command Control Group 224 11 12 010A Plastıc Pedal 225 01 0048 01 Hand Handle 226 01 0060 016 Bolt Screw 227 01 0115 005 Nut Screw 228 01 0071 016 Imbus Bolt Screw 229 01 0122 006 Set Screw 230 01 0107 040 Bolt Wıth Star Head 231 01 0134 02A Plastic Cable C...