Fass Titanium Series, Manual

Page 1: ...ble Warranty is only available if purchased through FASS ViP Dealer There is NO Warranty on FASS Products purchased through unauthorized dealers Warranty Registration must be received by FASS within 3...

Page 2: ...ew FASS Owner Name Company Organization Phone Email Street City State Zip Vehicle Year Make Model Color Vin Number Comments Quality Of Product Excellent Good Fair Poor Dealer Magazine Show Online Frie...

Page 3: ...o our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and Authorized Dea...

Page 4: ...e damage Secure vehicle from ROLLING Cab and Chassis may require modifications Consult vehicle s manufacturers instructions concerning the electrical system before at tempting any electrical connectio...

Page 5: ...nication and our relationship with our dealer network we recommend a ViP FASS dealer for the installation They are prepared to install the FASS fuel pumps with the most effi ciency If a situation prob...

Page 6: ...Install Fuel Line Step 5 Check Installation 95 or 165 GPH 16 18 PSI Approximately A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage R Fuel Return t...

Page 7: ...Contents FL 1002 x17 WH 1002 MP 9020 PBR 2001 PFB 2002...

Page 8: ...ackage Contents PL 1005 10 301 10 300 PL 2003 DIPF 1003 QD 1001 RM 1004 HC 1004 HC 1001 Ring Terminal 4 Hex Bolt 3 8 16x 1 1 2 3 Hex Bolt 1 4 20x1 3 4 4 Locking Nut 3 8 3 WA 1001D 4 3 8 Washers RS 200...

Page 9: ...ound preferably the negative battery terminal Secure fuse block in a location protected from outside elements The use of corrosion preventative spray is recom mended E Route the WH 1002 wire harness a...

Page 10: ...stalling Fuel Line Plug or seal factory line or remove B Filler neck removed for clarity Insert position into cut filler neck RM 1004 with the junction pipe aiming to outside of bed Clamp rub ber and...

Page 11: ...ump DO NOT Apply side pressure to draw tube of pump Improper Proper Before starting installation please review contents page to insure all necessary parts are included Please call Diesel Performance P...

Page 12: ...ill assembly will be used in future steps for correct fitting of brackets Note Bracket maybe flipped to accommodate your application NOTE Before installing fittings make sure to inspect for burs or fl...

Page 13: ...ipple lubricating Gerotor E Position the PBR 2001 to the PFB 2002 pump assembly at the mounting location and check for fit Once location is established mark location for mounting in next step D Secure...

Page 14: ...p bracket PBR 2001 using the RS 2002 spacer between PFB 2002 and PBR 2001 bracket with 4 3 8 bolts nuts and washers Note Torque bolts not flange nut Before starting installation please review contents...

Page 15: ...tube in the middle of the filter nipple Water Separator Filter Install FS 1001 on water separator nipple without the draw tube Make sure to insert O Ring provided on nipple Before starting installatio...

Page 16: ...e to 18 ft lbs B Route fuel line from the R fitting to RM 1004 in the filler neck with a gentle bend Cut and insert the PL 1005 fitting to the hose Use oil Attach fitting to the R port Torque to 18 ft...

Page 17: ...g to DIPF 1003 Torque to 18 ft lbs Note Secure all fuel lines with cable ties Cable ties are an economical way to prevent the possibility of problems occurring The factory suction line can be capped o...

Page 18: ...d in Electrical Step 5 Review Installation Blow out any open lines cover any open ports Bolts and fasteners properly tightened Electrical harness and fuel lines secured and properly tightened Reconnec...

Page 19: ...cavitation or pressure loses To assist with priming your FASS pump crack the FF 3003 Put power to the FASS pump to activate the pump When the tone of the pump changes you can tighten up the fuel filt...

Page 20: ...iesel Performance Products Inc will repair without cost any product found to be defective during the warranty period parts only or at its option will replace such products in exchange for the product...