Fass TITANIUM SIGNATURE TS-F18-125G, Installation Manual

Page 1: ...GINEERED EXCELLENCE Powerstroke 6 7L Bypassing the Factory Lift Pump Standard Pickup Truck 2017 2019 APPLICATION TITANIUM SIGNATURE SERIES INSTALLATION MANUAL ALL 1 2 FUEL PORTS LIFETIME WARRANTY AVAI...

Page 2: ...quality expand our product line and provide superb support Our exclusive ViP Network ensures that customers receive the proper products and support at the local level The extended four year warranty...

Page 3: ...ty is void Return the FASS product to the seller and get a refund 2 It is registered within thirty 30 days of purchase Other conditions may apply please see full warranty information ATTENTION Before...

Page 4: ...ervice at 636 433 5410 or send us an e mail techsupport FASSride com with the following information FOLLOW THESE STEPS TO ENSURE A SIMPLE CORRECT Serial TITANIUM FUEL SYSTEM INSTALLATION OF YOUR NEW I...

Page 5: ...e electrical system before attempting any electrical connections 6 Flush and clean all brass fittings and fuel line from debris 7 Keep debris from entering the internals of the system during installat...

Page 6: ...Engine 2 R Return to Tank 3 H Coolant Heater Ports 4 Serial Number 5 T Fuel Inlet 6 Electric Heater Ports 7 G Gauge Port 1 2 3 Rear View INSTALLATION GUIDE Step 1 Install Electrical Harness Step 2 Pre...

Page 7: ...www fassride com 866 769 3747 TITANIUM SIGNATURE SERIES 125 GPH 65 PSI Approximately Note Going over 100 PSI WILL void warranty NOTE WARRANTY MAY BE VOID IF SILICONE BAND IS REMOVED FROM MOTOR...

Page 8: ...NTENTS NOTE Owner s Manual available for download on our website www FASSride com www fassride com 866 769 3747 MP 9077 FL 1058x5 FL 1002x14 WH 1006 3 PFB 2002 PBR 2001 OB 1001 LR 1001 LRB 1001 FL 100...

Page 9: ...AL 10 300 TWO 2 PL 1058 OR 212 BHN 1005 1 2 WASHER 46116 TWO 2 HEXBOLT 1 2 13x1 1 4 FOUR 4 HEXBOLT 3 8 16x11 2 THREE 3 HEX BOLT 1 4 20x 13 4 FOUR 4 LOCKING NUT3 8 THREE 3 WA 1001D FOUR 4 3 8 WASHERS A...

Page 10: ...ENTS RS 2002 RS 2001 FL 1007 CABLETIES TWO 2 FL 1006 DIELECTRICGREASE OR 030 TWO 2 OR 017 NOTE THESESPAREBASEO RINGS AREINCLUDED WITHTHEKITINTHEEVENTOFAPINCHEDO RING DURINGASSEMBLY TWO 2 HC 1001 TWO 2...

Page 11: ...nstalled where FASS fuel line routes above the exhaust system Failure to install heat shielding can result in a possible fire hazard NOTE FASS Fuel System will be installed on the passengers side of t...

Page 12: ...747 The installation of the electrical harness is done first allowing power to be applied to the pump for lubrication purposes later in the installation NOTE USE SUPPLIED DIELECTRIC GREASE SPARINGLY O...

Page 13: ...e com 866 769 3747 The installation of the electrical harness is done first allowing power to be applied to the pump for lubrication purposes later in the installation NOTE BE SURE TO INSTALL THE SUPP...

Page 14: ...T 46177 and WH 1006 3 with butt connector Install 46116 to ADD A CIRCUIT 46117 bottom slot near wire that feeds additional circuit A Crimp the ring terminals to the red and green wires of the WH 1006...

Page 15: ...n the key is on Use a test probe to locate the hot side of the circuit in the fuse block Install the Add A Circuit into the open location Install the pulled fuse into the open space on the fuse tap E...

Page 16: ...ctions for removing factory lines 1 Pull up on the locking tab either blue or yellow 2 Push in slightly on the connector 3 Press down on the release tab 4 Pull the connector straight off A Before tank...

Page 17: ...k module shield this will no longer be used Clean the fuel module area then remove the lock ring on the top of the fuel tank This is spring loaded so holding it down while removing the ring will preve...

Page 18: ...lly remove all sections of the OEM convoluted tubing from the fuel tank module using a utility knife Be sure not to damage the hose barb beneath the convoluted tubing One of the sections of tubing wil...

Page 19: ...s from fuel tank module by pressing clips on each side of the connector while pulling in an outward direction I Disconnect the fuel level sending unit electrical connector and remove sending unit from...

Page 20: ...ride com 866 769 3747 STEP 2 PREPARE SUCTION RETURN LINES J Using a pair of Vice Grips lift and retain the fuel tank module springs Press the 3 locking tabs on the fuel tank module s lower section and...

Page 21: ...RE SUCTION RETURN LINES K Remove the remaining lower section of the clear convoluted tubing from the fuel tank module with a pair of side cutters L Release the 3 locking tabs on the OEM fuel pump then...

Page 22: ...th HC 1001 tighten hose clamp accordingly Install FL 1007 assembly into the lower section of the fuel tank module as pictured Reassemble upper and lower section of fuel tank module be sure to keep FL...

Page 23: ...stall 10 307 into BHF 1005 tighten accordingly Install BHF 1005 onto fuel tank module with OR 212 apply Loc Tite onto threads install BHN 1005 onto fitting Tighten BHF 1005 BHN 1005 with an appropriat...

Page 24: ...e measure from the bottom of the fuel tank to the top of the o ring sealing surface where the fuel tank module makes contact and take note of the measurement Compress fuel tank module to the exact hei...

Page 25: ...the fuel tank module FL 1006 may need to be trimmed to length S Install FL 1006 onto OEM fuel tank module this is where the FASS will return air excess fuel Place bottom section of FL 1006 into an op...

Page 26: ...trical connector and factory fuel return line Leave factory suction line disconnected as this is now the location for the FASS return reconnect fill and vent tubes Install A624C56 55 05 into one end o...

Page 27: ...2 PREPARE SUCTION RETURN LINES T Reinstall fuel tank into the truck by reversing the steps taken for removal NOTE ATTENTION While installing fittings into Titanium pump DO NOT Apply side pressure to...

Page 28: ...ter separator not doing this could lead to priming issues A Install 10 300 into the E port and 10 302 into the T port of the FASS torque to 20 ft lbs FITTINGS COME EQUIPPED WITH THREAD SEALANT DO NOT...

Page 29: ...e adhesive backing and sticking it onto the OB 1001 Apply firm pressure for 30 seconds to ensure a secure bond D Install OB 1001 on to the PASSENGER S SIDE bed mount with the supplied 14mm nut and was...

Page 30: ...ng in next step G Assemble the FASS pump bracket PBR 2001 using the RS 2002 spacer between PFB 2002 and PBR 2001 bracket with 4 3 8 bolts nuts and washers Note Torque bolts not flange nut H Once secur...

Page 31: ...h draw tube in the middle of the filter nipple Particulate Filter Install PF 3001 on filter nipple without the draw tube Make sure to insert O Ring provided on nipple Note O Ring must be put back on s...

Page 32: ...he fuel line heat shield on all 3 fuel lines that will be routed over the exhaust system Be very sure the shielding is perfectly centered above the exhaust B Secure the fuel line high above the exhaus...

Page 33: ...assy to port T on the FASS system Cut FL 1058 to needed length Insert PL 1058 using oil Connect to 10 302 in port T Torque to 18 ft lbs D Route fuel line from the A624C56 55 05 to the R port on the F...

Page 34: ...t of the FASS system Torque to 18 ft lbs Route this line to the engine side of the factory feed line on top of the fuel tank connect to OEM fuel line with PLB 1212 F Drain the OEM water separator hous...

Page 35: ...H Connect electrical connector on the FASS to the WH 1006 3 turn the key to the RUN position and spray WD 40 into the suction side of the FASS This will allow easier priming of the FASS System I Secu...

Page 36: ...anister To assist with priming your FASS pump crack the XWS 3002 Put power to the FASS pump to activate the pump When the tone of the pump changes you can tighten up the fuel filter If you need a vide...

Page 37: ...d and properly tightened Reconnect the battery 4 Has the system been primed a Turn key to the ignition position turning on the FASS pump for 15 sec b Crank engine and allow to run for at least 1 minut...

Page 38: ...ack of filtration Warranty is voided if used with other than diesel fuel Returned items will arrive prepaid to the place of purchase Diesel Performance Products Inc will repair without cost any produc...

Page 39: ...www fassride com 866 769 3747 NOTES...