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2. Main Characteristics

Ezi-SERVO automatically controls motor current according 
to load. Ezi-SERVO reduces motor current when motor 
load is low and increases motor current when load is 
high. By optimizing the motor current, motor heat can 
be minimized and energy can be saved.

 

3

Heat Reduction / Energy Saving

(Motor Current Control according to load)

1

Ezi-SERVO is an innovative Closed Loop System that 
utilizes  a  high-resolution  motor  mounted  encoder 
constantly to monitor the current position. The encoder 
feedback allows the Ezi-SERVO to update the current 
position every 25 μsec. It allows the Ezi-SERVO drive to 
compensate for the loss of position, ensuring accurate 
positioning. For example, due to a sudden load change, 
a conventional stepper motor and drive could lose a 
step but Ezi-SERVO automatically correct the position 
by encoder feedback.

Closed Loop System

To ensure machine performance, smoothness, positional 
error and low servo noise, conventional servo systems 
require the adjustment of its servo’

s gains as an initial 

crucial  step.  Even  systems  that  employ  auto-tuning 
require  manual  tuning  after  the  system  is  installed, 
especially  if  more  that  one  axis  are  interdependent. 
Ezi-SERVO employs the best characteristics of stepper, 
closed loop motion controls and algorithms to eliminate 
the need of tedious gain tuning required for conventional 
closed loop servo systems. This means that Ezi-SERVO 
is optimized for the application and ready to work right 
out  of  the  box.  The  Ezi-SERVO  system  employs  the 
unique characteristics of the closed loop stepping motor 
control, eliminating these cumbersome steps and giving 
the engineer a high performance servo system without 
wasting setup time. Ezi-SERVO is especially well suited 
for low stiffness loads (for example, a belt and pulley 
system) that sometime require conventional 
servo systems to inertia match 
with the additional expensive 
and bulky gearbox.
Ezi-SERVO also performs
exceptionally, even under 
heavy loads and high 
speeds.

2

No Gain Tuning

Summary of Contents for Ezi-SERVO ST

Page 1: ...Operating Manual www fastech motions com...

Page 2: ...f Motor with Brake mm 14 Specifications of Motor with Gearbox 15 Dimensions of Motor with Gearbox mm 16 Settings and Operation 16 1 Drive Status LED 16 2 Pulse Input Setting Switch SW1 1 16 3 Rotation...

Page 3: ...manual is damaged or lost please go to the homepage www fastech motions com and downloaded the manual Our company is not responsible for a product breakdown due to user s dismantling for the product a...

Page 4: ...Otherwise a fire or other kinds of accidents may occur due to overheating The process of Installation Connection Operation Checking and Repairing should be done with qualified person Otherwise a fire...

Page 5: ...o Ezi SERVO ST The machine may get damaged or the user may get injured by motor operation All parameter values are set by default factory setting value Change this value after reading this manual thro...

Page 6: ...ormance smoothness positional error and low servo noise conventional servo systems require the adjustment of its servo s gains as an initial crucial step Even systems that employ auto tuning require m...

Page 7: ...que reduction the torque of motor at high speed can be imrpoved about 30 The torque at high speed is improved about 30 Measured Condition Drive Ezi SERVO ST 56L Motor Voltage 40VDC Input Voltage 24VDC...

Page 8: ...on without oscillation after completion of positioning 3 Fast positioning due to the independent control by on board MCU 4 Continuous operation during rapid short stroke movement due to instantaneous...

Page 9: ...B EzS PD 56M B Ezi SERVO ST 56M C EzM 56M C EzS PD 56M C Ezi SERVO ST 56L A EzM 56L A EzS PD 56L A Ezi SERVO ST 56L B EzM 56L B EzS PD 56L B Ezi SERVO ST 56L C EzM 56L C EzS PD 56L C Ezi SERVO ST 60S...

Page 10: ...PN3 EzM 42L B PN3 EzS PD 42L B Ezi SERVO ST 42L A PN5 EzM 42L A PN5 EzS PD 42L A 1 5 Ezi SERVO ST 42L B PN5 EzM 42L B PN5 EzS PD 42L B Ezi SERVO ST 42L A PN8 EzM 42L A PN8 EzS PD 42L A 1 8 Ezi SERVO S...

Page 11: ...zS PD 60L A 1 10 Ezi SERVO ST 60L B PN10 EzM 60L B PN10 EzS PD 60L B Ezi SERVO ST 60L A PN15 EzM 60L A PN15 EzS PD 60L A 1 15 Ezi SERVO ST 60L B PN15 EzM 60L B PN15 EzS PD 60L B Ezi SERVO ST 60L A PN2...

Page 12: ...600 5 000 6 400 7 200 10 000 20 000 32 000 Rev Encoder model 500 1 000 1 600 2 000 3 600 5 000 6 400 7 200 10 000 32 000 Selectable with Rotary switch 2 Max Input Pulse Frequency 500kHz Duty 50 Prote...

Page 13: ...SSIBLE THRUST LOAD N Lower than motor weight INSULATION RESISTANCE Mohm 100 MIN at 500VDC INSULATION CLASS CLASS B 130 OPERATING TEMPERATURE 0 to 55 MODEL EzM 56 series EzM 60 series EzM 86 series UNI...

Page 14: ...0 3 000 28S 28M 28L 24V Motor Voltage Motor Voltage Torque N m Speed rpm 0 18 0 15 0 12 0 09 0 06 0 03 0 10 500 1 000 1 500 2 000 2 500 3 000 35M 35L 24V 42S 42M 42L 42XL Torque N m Speed rpm 0 6 0 5...

Page 15: ...otor please add M after standard motor model number 16 0 05 0 20 0 5 4 16 0 1 4 M2 DP2 5 L 1 L 15 1 4 0 012 0 3 5 0 1 10 0 5 7 0 2 1 5 0 2 20 6 27 6 A 0 075 A 0 075 A 0 025 15 0 5 L 1 L 13 6 1 10 0 2...

Page 16: ...zM 60L 85 4 5 0 THRU L 1 L 24 5 1 36 0 039 0 8 0 013 0 2 7 5 0 1 20 6 0 5 15 0 2 1 6 0 2 0 3 6 3 0 25 60 0 5 4 50 0 25 59 71 A 0 025 0 1 A 0 075 A 56mm Model name Length L EzM 56S 46 EzM 56M 55 EzM 56...

Page 17: ...all Ezi SERVO ST under direct rays near magnetic or radioactive objects 5 If you set more than 2 drives you must set over 20mm vertically and over 50mm horizontally as shown below More than 20mm More...

Page 18: ...Ezi SERVO ST 42M BK EzM 42M BK 570 Ezi SERVO ST 42L BK EzM 42L BK 640 Ezi SERVO ST 42XL BK EzM 42XL BK 770 Ezi SERVO ST 56S BK EzM 56S BK 0 27 6 6 0 7 1030 52 65 85 123 Ezi SERVO ST 56M BK EzM 56M BK...

Page 19: ...2 46 5 1 5 L 1 65 7 0 5 L 24 5 1 69 6 56 L 90 2 1 5 56 38 0 02 0 5 9 6 35 0 015 0 0 025 A 0 1 A 60mm Model Name Length L Weight kg EzM 60S 47 1 15 EzM 60M 56 1 35 EzM 60L 85 1 96 4 4 5 THRU SMR 04V N...

Page 20: ...RVO ST 42M PN15 4 14 5 7 15 0 0024 6 12 0 200 1 06 410 540 Ezi SERVO ST 42M PN25 6 90 25 0 00144 9 18 0 120 490 640 Ezi SERVO ST 42M PN40 9 00 40 0 0009 9 18 0 75 570 640 Ezi SERVO ST 42M PN50 9 00 50...

Page 21: ...18 6 50 0 00072 27 50 0 60 1100 1100 Ezi SERVO ST 56M PN3 2 0 280x10 7 3 5 3 0 012 18 35 0 1000 2 15 430 310 Ezi SERVO ST 56M PN5 3 4 5 0 0072 27 50 0 600 510 390 Ezi SERVO ST 56M PN8 5 4 8 0 0045 27...

Page 22: ...ERVO ST 60M PN3 2 6 490x10 7 3 5 3 0 012 18 35 0 1000 2 3 430 310 Ezi SERVO ST 60M PN5 4 4 5 0 0072 27 50 0 600 510 390 Ezi SERVO ST 60M PN8 7 0 8 0 0045 27 50 0 375 600 480 Ezi SERVO ST 60M PN10 8 8...

Page 23: ...N3 17 1 3600x10 7 3 5 3 0 012 50 80 0 1000 7 5 810 930 Ezi SERVO ST 86L PN5 28 5 5 0 0072 75 125 0 600 960 1200 Ezi SERVO ST 86L PN8 45 6 8 0 0045 75 125 0 375 1100 1400 Ezi SERVO ST 86L PN10 50 0 10...

Page 24: ...5 40 50 34 Ezi SERVO ST 42M PN EzM 42M PN 15 25 40 50 40 Ezi SERVO ST 42L PN EzM 42L PN 15 25 40 50 48 Ezi SERVO ST 42XL PN EzM 42XL PN 15 25 40 50 60 4 3 4 THRU P C D 50 2 54 42 M4 DP10 5 26 R 0 4 19...

Page 25: ...Ezi SERVO ST 56M PN EzM 56M PN 15 25 40 50 55 Ezi SERVO ST 56L PN EzM 56L PN 15 25 40 50 80 56mm 4 5 5 THRU P C D 70 56 69 5 60 37 28 22 112 L 136 5 1 L 24 5 1 75 6 R 0 4 6 L 1 2 5 63 60 0 025 0 1 A 0...

Page 26: ...Part Number Motor Stage Reduction Gear Ratio L Length mm Ezi SERVO ST 60S PN EzM 60S PN Single Stage 3 5 8 10 47 Ezi SERVO ST 60M PN EzM 60M PN 3 5 8 10 56 Ezi SERVO ST 60L PN EzM 60L PN 3 5 8 10 85 U...

Page 27: ...Number Motor Stage Reduction Gear Ratio L Length mm Ezi SERVO ST 86M PN EzM 86M PN Single Stage 3 5 8 10 78 Ezi SERVO ST 86L PN EzM 86L PN 3 5 8 10 117 Ezi SERVO ST 86XL PN EzM 86XL PN 3 5 8 10 155 Un...

Page 28: ...n value setting switch SW4 Encoder connection CN2 Motor connection CN3 Power connection CN4 Pulse input and direction setting switch SW1 Position controller gain setting switch SW2 Resolution setting...

Page 29: ...value is higher than 180 in motor run state 4 Over Load Error The motor is continuously operated more than 5 seconds under a load exceeding the max torque 5 Over Temperature Error Inside temperature...

Page 30: ...this switch after positioning command is executed Position In Position Value Pulse Fast Response Position In Position Value Pulse Accurate Response 0 1 0 8 0 1 1 9 1 2 2 A 2 3 3 B 3 4 4 C 4 5 5 D 5 6...

Page 31: ...Phase Output NO Function I O 1 B Phase Output 2 B Phase Output 3 A Phase Output 4 A Phase Output 86mm motor drive 2 1 2 1 16 10 Power Connector CN4 NO Function I O 1 24VDC Input 2 GND Input NO Functio...

Page 32: ...ions Signal Cable Available to connect between Input Output Control System and Ezi SERVO ST Item Length m Remark CSVO S F CSVO S M Normal Cable Robot Cable is for Cable Length The unit is 1m and Max 2...

Page 33: ...Motor Extension Cable Available to extended connection between motor and Ezi SERVO ST Item Length m Remark CSVP M F CSVP M M Normal Cable Robot Cable is for Cable Length The unit is 1m and Max 20m le...

Page 34: ...1381T MOLEX Encoder Drive Side CN2 Housing Terminal 51353 1000 56134 9000 MOLEX Encoder Side Housing Terminal SMP 09V NC SHF 001T 0 8BS JST Signal CN1 Connector Backshell 10120 3000PE 10320 52A0 008...

Page 35: ...cable Careful connection will be required to protect the drive from any damages CAUTION When connects I O cable between controller and drive please turn off the power of both controller and drive in...

Page 36: ...extension cable Careful connection will be required to protect the drive from any damages CAUTION When connects I O cable between controller and drive please turn off the power of both controller and...

Page 37: ...ers ON conduction OFF Non conduction not displaying the voltage levels of the signal Encoder Signal Output The encoder signal is a line driver output This can be used to confirm the stop position In P...

Page 38: ...Connector of Drive wiring Connector of Motor Pin layout Pin number Pin number Pin layout 1 2 3 4 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 4 3 2 1 1 2 3 4 4 3 2 1 3 1 4 2 3 1 4 2 Appendix Extension Cabl...

Page 39: ...www fastech motions com 39 MEMO...

Page 40: ...or reproduced in whole or in part described in the User s Guide If you need a user manual to the loss or damage etc please contact us or your nearest distributor User manual are subject to change with...

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