FasTest FI Series User Manual Download

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FI Series User Manual

FI Body

SIzes

FIS Seal Set

Sealing Range

No. of

Seals

Flow Ø (in)

FI01

FIS0101

FIS01-1/8NPT

.330 - .394

1/8 NPT

1
1

.06

FI1

FIS111

FIS112
FIS113

FIS1-1/4NPT

.394 - .472
.472 - .551
.551 - .630

1/4 NPT

1
1
1
1

.13

FI2

FIS221
FIS222
FIS223

FIS2-3/8NPT
FIS2-1/2NPT

.630 - .709
.709 - .787
.787 - .866

3/8 NPT
1/2 NPT

1
1
1
1
1

.17

FI3

FIS331
FIS332
FIS333

FIS3-3/4NPT

.866 - .945

.945 - 1.024

1.024 - 1.102

3/4 NPT

2
2
2
1

.21

FI4

FIS441
FIS442
FIS443

FIS4-1NPT

1.102 - 1.181
1.181 - 1.260
1.260 - 1.339

1 NPT

2
2
2
1

.28

FI5

FIS551
FIS552
FIS553

FIS5-1 1/4NPT

1.339-1.457
1.457-1.575
1.575-1.693

1 1/4 NPT

3
3
3
2

.56

FI6

FIS661
FIS662
FIS663

FIS6-1 1/2NPT

1.693-1.850
1.850-2.008
2.008-2.165

1 1/2 NPT

3
3
3
2

.72

FI7

FIS771
FIS772
FIS773

FIS7-2NPT

FIS7-2 1/2NPT

2.165-2.305
2.305-2.445
2.445-2.585

2 NPT

2 1/2 NPT

3
3
3
2
2

.92

FI8

FIS881

2.585-2.725

FIS882

2.725-2.865

.92

FIS883

2.865-3.005

Note: Standard main seal material is Neoprene. NPT seals are Urethane. Use of less than the listed number of seals (for less

~ # " # % % *

CHART 2: Connector Sealing Range

Summary of Contents for FI Series

Page 1: ......

Page 2: ...ermission This manual supports FasTest Inc components only If special components including but not limited to serial hubs power Inc assumes no liability for misuse misapplication or support for components that are not the FasTest Inc brand We reserve the right to make alterations for the purpose of technical improvement Technical Support is available from fastsales fastestinc com Edition WP008 Rev...

Page 3: ...ls when pilot pressure is applied to an FI not placed in a test piece Additionally testing application it may be removed very easily without reducing the Figure 1 FI connector with extended shaft Contents C Cable Set with M8 Termination 6 Not Included SURE SEAL SURE SEAL A new FI with Sure Seal comes with only the base connector A seal sets B and cable sets C are sold separately Users must install...

Page 4: ... 24 41 2 1 1 27 9 0 85 21 6 FIM5 FIM6 FI7 FI8 3 36 93 5 4 20 106 7 3 4 NPTF 3 4 BSPP 3 00 76 2 1 50 38 1 1 33 42 4 1 47 37 3 1 22 31 0 FIM7 FIM8 Figure 3 Connector Dimensional Features Operating Pressure Vacuum to 120 psi 8 bar Internal Tubes Bores and Threads HJ K Q X YZ X _ Q jQ Mounting Port HJ K Q q Q X YZ YHH H Z JQ q Q X Pilot Port HJ K Q X YZ Q X Pilot Pressure 60 120 psi Housing Material A...

Page 5: ...essure is delivered to the connector 2 Mounting the Connector The connector must be secured to the test piece with a mechanical or another device to assure the connector is not ture clamp cylinder or other appropriate means that prevents ejection of the test piece from the connector Uncoupling force example jQ HJJ 2 Z 2 x 100 J Y of the connector body or appropriate adapter INSTALLATION AND OPERAT...

Page 6: ... 3 Attachment of Pilot Pressure and Test Media Supply Lines 4 1 Place the test piece over the end of the connector and secure it Make sure the test piece is inserted into Y connector and test piece are secure 4 2 Apply pilot pressure to seal against the part Generally a 60 to 90 psi pneumatic pilot pressure source is X_ 4 3 4 4 Perform testing operation 4 5 Relieve test pressure 4 6 Relieve pilot ...

Page 7: ...umber Wire Color Description 1 BROWN 24 VDC 2 WHITE CALIBRATION 3 BLUE GROUND 4 BLACK NC 5 GREY SSR CONTROL A 6 PINK SSR CONTROL B Figure 6B CV04 SSR Pinout Pinout Standard M8 Cables Pin Number Wire Color Description 1 BROWN 24 VDC 2 WHITE LED GREEN 3 BLUE GROUND 4 BLACK ANALOG OUTPUT 5 GREY LED RED 6 PINK LED RETURN Figure 7A Analog Application Electrical Diagram Figure 7B CV04 Analog Pinout 1 2 ...

Page 8: ...lish a regular interval for maintenance as determined by the user media and operational environment Inspection should include damage to the body missing or loose components 6 Replacing Main Seal 7 Replacing Internal Seals 8 Replacing Internal Seals on a FI with Sure Seal 6 Replacing Main Seal 6 1 If replacing seals only inspect washers for warping corrosion or excessive wear 6 2 Replace complete F...

Page 9: ...on a Standard Connector 7 1 Remove retaining ring main seal set and spacer 7 2 Slide the housing forward until the stroke limiter F is engaged 7 3 Use a small pick to remove the snap retaining ring See Figure 8 Note if repairing a connector with Sure Seal refer to step 8 below 7 4 Fully remove the housing G from the piston H See Figure 8 7 5 Use a small pick to remove the internal L o rings See Fi...

Page 10: ... 024 1 102 3 4 NPT 2 2 2 1 21 FI4 FIS441 FIS442 FIS443 FIS4 1NPT 1 102 1 181 1 181 1 260 1 260 1 339 1 NPT 2 2 2 1 28 FI5 FIS551 FIS552 FIS553 FIS5 1 1 4NPT 1 339 1 457 1 457 1 575 1 575 1 693 1 1 4 NPT 3 3 3 2 56 FI6 FIS661 FIS662 FIS663 FIS6 1 1 2NPT 1 693 1 850 1 850 2 008 2 008 2 165 1 1 2 NPT 3 3 3 2 72 FI7 FIS771 FIS772 FIS773 FIS7 2NPT FIS7 2 1 2NPT 2 165 2 305 2 305 2 445 2 445 2 585 2 NPT...

Page 11: ... Additionally a Seal Life Seal Life point can be set which overrides normal operation When the piston actuates past the Seal Life point the indicator light will turn red and the output will be disabled signaling the user to replace the main seal The FI Connector retains stored limit s even when power is removed resolution and variation in seal height calibration is recommended each time seals are ...

Page 12: ...evice is in calibration mode Note Programming will time out after about 30 seconds of inactivity A short pulse on the input will restart this timer without setting a calibration point 9 1 3 Apply 24V until the connector begins to Point A will be set once the button is released 9 1 4 Wait 30 seconds for calibration mode to time out Output signal will remain in a closed state 9 1 5 Remove pilot pres...

Page 13: ...ithout setting a calibration point K point A will be set once the button is released Note if the signal is held high for more than several seconds the LED will begin strobing and the Seal Life point will be set instead Once the input is 9 2 4 Remove pilot pressure and Calibration Reference 9 2 5 Place a calibration reference representing an oversized part overtravel condition onto the FI and apply...

Page 14: ...f its useful life and must be replaced 10 1 Use a calibration reference to actuate the piston to the desired Seal Life point The calibration reference may be a severely oversized test reference a machined stroke limiter or other mechanisms HJ at regular intervals indicates the device is in calibration mode 10 3 Hold the input line high The indicator LED will start solid green After about 2 seconds...

Page 15: ...XWRPDWLRQ FRP 13 FI Series User Manual Operation Output Model Number Timing Chart Wiring Diagram Solid State Relay SSR xxxCV04SSR SSR as NPN SSR as PNP Analog ANA xxxCV04ANA Piston Travel 0V 10V Connector Status Connected Not Connected SURE SEAL WIRING DIAGRAM ...

Page 16: ... ARE EXPRESSLY EXCLUDED The sole and exclusive remedy under this warranty is limited to replacement of the product or an account credit in the amount of the original selling price at the option of FasTest Inc All allegedly defective products must be returned prepaid transportation to FasTest Inc together with information describing the product s performance unless disposi How does measuring piston...

Page 17: ... 7 8720 7 21 LPHQVLRQ ULYH 6XLWH DNH RUHVW 3KRQH ZZZ JWHN DXWRPDWLRQ FRP 15 FI Series User Manual NOTES ...

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