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FN ICON CALIBRATION AND REBUILD INSTRUCTIONS 

 

 

    Roseville, MN 

     Ph: 1-800-444-2373 
     Fax: 651-645-7390 

     www.fastestinc.com 

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5

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5

                                                                                                                                                                                                    WP158 Rev C, 12/13/2021  

 

 

        

PNEUMATIC 

CONNECTOR 

Pneumatic Version: 

1. 

Loosen set screw on red housing.

 

2. 

Unthread red housing from front body. 

 
 
 
 
 
 
3. 

If needed, use a quick blast of air at low pressure to remove the pressure piston. The spring 
and actuator are located behind that.

 

 
 
 
 
 
 
 
 
 
 
 
4. 

Remove o-ring from pressure piston and replace. 

5. 

Install new spring and actuator. 

6. 

Coat outside of o-ring with petroleum jelly. 

7. 

Push pressure piston back inside red housing. Press in as squarely as possible. 

8. 

Apply Loctite 242 on screws and secure new PCA module, tighten to 5 in-lbs. 

8. 

Re-install red housing onto connector and secure set screw on housing. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

PCA 

MODULE 

SCREWS 

SPRING 

ACTUATOR 

PRESSURE PISTON 

O-RING 

Summary of Contents for FN Series

Page 1: ...nts its products against defects of workmanship and or material for 12 months from the date of the sale by FasTest Inc This warranty is void if the product is misused tampered with or used in a manner that is not in accordance with FasTest Inc recommendations and or instructions FasTest Inc is not liable for consequential or other damages including but not limited to loss damage personal injury or...

Page 2: ...STEPS 3 6 BEFORE STARTING CALIBRATION Note Point A1 is a preset distance from the rest position A As the shaft is extended from rest it will begin flashing yellow within the good zone A good connection is only indicated when the shaft retracts from beyond the upper limit B If a good connection is made and it s just to the right of Point A1 it could travel through point A1 once test pressure is int...

Page 3: ...t a good connection on an analog Sure SealTM FasMate the voltage must be above the short connect threshold voltage VSC and below the cross thread detection voltage VCT This calibration procedure is a guideline for determining these two voltages but exact values depend on the user application Lever Control FNL with Analog 1 Rotate red housing to desired location and lock in place with set screw a R...

Page 4: ...st voltage observed for a good connection minus some safety margin 7 A good connection is indicated by the output voltage settling in the range between Vsc and VCT 8 Once the range is determined a 24VDC signal may be applied to pins 2 and 5 to provide red yellow green LED indication of connection quality When using Analog please note that the shielded cable improves noise single termination 0 10VD...

Page 5: ...w pressure to remove the pressure piston The spring and actuator are located behind that 4 Remove o ring from pressure piston and replace 5 Install new spring and actuator 6 Coat outside of o ring with petroleum jelly 7 Push pressure piston back inside red housing Press in as squarely as possible 8 Apply Loctite 242 on screws and secure new PCA module tighten to 5 in lbs 8 Re install red housing o...

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