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Author – D. Rehe Feb 2020 

 

 

(MV)

 - Meter Output of Average Power (1mA for moving Coil Ammeter) 

 

(PH)

 - Phase Loss Output 

 

(PLF) - Partial Load Failure 

 

(PW)

 - Power Limit 

 

(T)

 - Thermal Overload Protection 

For detailed descriptions please refer the 

F330 installation and commissioning manual

Various "Specials" (SP) versions exist with customised functions and in many cases very 
minor changes to suit specific customer applications. See here for detailed of most SP 
versions which have been created to date. 

Calibration Procedure

 

Note:

 

Before beginning please ensure you have at least 200W load connected, can 

be incandescent light bulbs, or preferably the heating/welding element you intend to use. 
This ensures that you will have enough load to sink the output. Otherwise it will not be 
possible to calibrate the controller. 

Note:

 You will need to remove the perspex cover to access the PCB for these 

procedures. 

Note:

 

Leakage of Thyristor (SCR) Semiconductors

 

Note there will always be some leakage current from the Thyristor (SCR) 
Semiconductors. Generally, in the the low mA range, or for older devices this can 
increase as they approach failure, several Amps in the worst cases. What this means 
is there will always be a voltage present even when the enable of the controller is not 
connected and the controller is effectively turned off. To prevent leakage in off state you 
need secondary isolation via contactor or manual isolator to disconnect the circuit fully. 
This is particularly important when the user needs to enter or touch the heating chamber 
in between usage. 

For all F330 controllers except those fitted with 
CC,CCE option

 

1.A Bias(Zero) Adjustment

 

Set GAIN potentiometer(POT) fully anti-clockwise 

Purchase a Current Clamp Meter similar as these Clamp Meters. 

300 Amp True RMS 

Clamp Meter. 

Or for additional power quality features you can use this

 1000 Amp True 

RMS Clamp Power Meter 

to clamp test the line current for each phase. We recommend 

the standard Current Clamp for most applications as it comes with an impedance test 
functions which is handy to verify failed SCR's or diodes by measuring Anode to 
Cathode and Gate to Cathode for short circuits or low impedance.

 See our Diode SCR 

Testing Blog for the complete test procedure. 

If you do not have a clamp meter you can 

also measure the L1-L2, L2-L3, L3-L1 voltages. 

Note:

 

Bias Adjustment can be adjusted from -20% to +20% 

Summary of Contents for F330 Series

Page 1: ...20 Fastron Oztherm Power Controller F330 Series Calibration Procedure In this article we discuss the calibration procedure for F330 Series Single Phase Thyristor SCR Controllers PCB F311AO Firing Card...

Page 2: ...er sticker on the PCB with a serial number in the format of YY MM Serial Controller Options Identification There are various options available for this controller which the most common are listed and...

Page 3: ...increase as they approach failure several Amps in the worst cases What this means is there will always be a voltage present even when the enable of the controller is not connected and the controller...

Page 4: ...ot have access to a current clamp you can monitor the load voltage instead and it will also stop increasing like the current In both cases you should wind the GAIN POT back and forth a little unit you...

Page 5: ...it is active Note The PW option Power limit takes the voltage into account when limiting the output however with only the C option Current Limit it only limits by current Th reason is due to some appl...

Page 6: ...lamp the DC output wire using the current clamp 3 Set the BIAS POT to the centre position 4 Input the minimum control input signal 5 Gradually turn the AUX V potentiometer clockwise until the output c...

Page 7: ...over the last 30 years See here for a list of available SP versions To check the response time input a step change to the control input and measure the time taken to reach the desired output 10 MI MV...

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