Fat Tire Xtreme Bikes E-Bike Assembly Manual Download | Manualshive

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Pull the metal wire through the slot on the brake and black metal mechanism, hand

fastening it to the brake itself.

13) Pull the wire down alongside the fork and into the same piece which you found on your
front brake on the handlebars. On the back of your Avid BBS Disc Caliper, you should find and
allen nut with a metal washer underneath. Unfasten this nut just a little bit, pull your metal wire
down through the slot, and fasten the allen nut. You can adjust the tension of your front brake by
grabbing a pair of pliers and pulling on this wire to produce more tension.

Run the cable down along the fork into the black metal piece and through its slot.

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Summary of Contents for E-Bike

Page 1: ...s are final Return shipping costs are the responsibility of the buyer unless the bike is damaged in shipping CHARGE BACKS We will do everything in our power to honor the 1 year warranty on parts and ensure your satisfaction with our products If you have a defective part you must return it to us before we can send you a replacement part A chargeback to your credit card company is not a method of co...

Page 2: ...certain situation doesn t mean the rider can Always use good judgment wear a properly fitted helmet and protective riding gear and always be alert to your surroundings The instructions in this manual are designed to provide a general guideline for the assembly of all models of Xtreme Fat Tire E Bikes Please register your Xtreme Fat Tire Bike online using the Serial Number to ensure warranty via ou...

Page 3: ...ere you re going to install your e bike The easiest way to remove the bike from the box is to grab the bike by the rear wheel rim and the frame lifting it straight up until it clears the box itself Lay the bike on the area you had prepared making sure that the front wheel which is strapped to the side of the frame is facing UP Carefully cut the zip ties with snips or scissors and remove the front ...

Page 4: ...is is what you will find inside Two Pedals marked Left and Right top left Stem Directly to the right of your pedals Seat Post Right of your Stem One Seat Directly underneath pedals Handle Bar Controller Pad and Display Right of Seat Four Steer Spacers black bottom bearing seat chrome top bearing seat steer dust cap top cap allen screw small cap washer for top of dust cap and two bearings Steer Spa...

Page 5: ...hat the beveled side is facing UP as shown in the picture below 3 Next locate the two sealed bearings They are identical meaning either one can go on the top or bottom Notice the 45 degree angle on one side of each flat sealed bearing When installing the bearings into the steer and headset cup make sure the angled side faces down on the top and faces up on the bottom They slide in rather easy and ...

Page 6: ...tem for the front fork is located on the left side of your frame if you were in a riding position Locate the chrome upper bearing seat only entire chrome piece in your component box and slide it into the steer so that the beveled side is facing down to match the bevel on the bearing 5 Locate the steer dust cap and slide it down onto the upper bearing seat and bearing so that the beveled side is fa...

Page 7: ...the stem is placed on the steer and secured place the top cap last piece onto the stem so that the beveled side is facing down Place the allen bolt into the top cap and tighten with a 5mm allen key to tighten the headset assembly The last two pieces remaining in that package should be a small black cap and washer shown in the picture below on the right Place the washer inside of the cap so it s sn...

Page 8: ... nuts doing so evenly in an X pattern as shown below to evenly distribute the pressure amongst the handlebars Unfasten allen nuts Center Handle Bars Use X pattern to fasten 9 At this point your fork and handlebar assembly have been completed and it s time to move into the next stage installing your front tire You re going to need your 18mm wrench Unfasten the two outside bolts on each side of the ...

Page 9: ... the axle Both of these spacers should sit inside of the fork Also notice that on the left side of your wheel you have an odd shaped plate also known as the lock plate This will sit on the outside of the fork and inside of the outside bolt As you are now ready to install your wheel set it in the fork drop out and line your locking plate up with the threaded hole on the fork Take your allen nut and...

Page 10: ...th sides in order to slide up into bottom of drop out to lock drop out into place 3 Slide wheel into place and add Lock Ring Plate on outside of drop out making sure hole for bolt matches hole and drop out 4 Insert Lock Ring Bolt into small hole and screw into drop out Add Hub Axle Nut on both sides and tighten ...

Page 11: ...e the seat on the bracket which sits on the seat post then place the other bracket underneath the seat so that it aligns with the rails on the seat The nuts have square sides and should fit into their designated holes Take your allen nuts and fasten the seat into a preferred position which can always be re adjusted at a later time You can now take your seat post and install it onto your bicycle fa...

Page 12: ...ning the two screws located on the back of the display and placing it centered over the top of your stem head middle of your handlebars NOTE Do not over tighten these allen nuts due to the possibility of snapping the plastic mounting plate Face the screen upwards place the back brackets in the correct spot and fasten the display onto your handlebars When that s finished unfasten the allen nut bolt...

Page 13: ...nt brake left and place that gray metal piece into the designated hole on the brake shown below Pull the metal cable through the slot in the front of the brake grab the attached wire and place it into the black metal mechanism located on the brake also shown below Make sure the black metal piece is fastened which you should be able to do with your hands The gray metal piece on the end of the wire ...

Page 14: ...handlebars On the back of your Avid BBS Disc Caliper you should find and allen nut with a metal washer underneath Unfasten this nut just a little bit pull your metal wire down through the slot and fasten the allen nut You can adjust the tension of your front brake by grabbing a pair of pliers and pulling on this wire to produce more tension Run the cable down along the fork into the black metal pi...

Page 15: ... e bike it s time to tie up the loose ends All of your cables can be zip tied to the designated areas that run alongside the frame of your bike You can now inflate your tires as well as we recommend a PSI of anywhere between 15 20 When inflating your tires make sure that they are set in your rim when inflating them Check on them every few pumps to make sure the tire itself is actually set inside o...

Page 16: ... frame Before powering up your e bike and taking it for a ride it s important to re check the assembly and make sure that everything is properly fastened and secured Please refer to the Safety Guidelines Bicycle Maintenance and Warranty information included in this packet Thank You Xtreme Fat Tire Bikes and Components LLC ...

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