Fayat Group DYNAPAC S100, Operation & Maintenance Manual

Page 1: ...OPERATION MAINTENANCE Self propelled Spreader 5 5 1 E N M a n u a l S 1 0 0 r e v 1 ...

Page 2: ... Serial N Year Complies with all of the regulatory provisions defined in machinery directive 2006 42 EC dated 17 May 2006 If the equipment is assembled or adapted by the customer or by a third party the directives that apply must be complied with The person responsible for the project SECMAIR ZI Rue des Frères Lumière 53230 COSSE LE VIVIEN Done at COSSE LE VIVIEN On Name of signatory Gilles PARAGE...

Page 3: ...ution to operate the machine without any risk of an accident In order to better protect yourself read this entire manual Learn how to correctly operate all the controls Follow all the safety instructions Strictly follow all instructions and pay attention to the warnings Do not remove or deactivate safety systems Make sure the persons who operate this machine are as careful and well informed as you...

Page 4: ...Controls 14 Using the machine 16 Use on a slope 17 To stop the machine 17 SPREADING MATERIALS 18 Spreading hot mix 18 Chip spreading 19 Hot mix spreading chip spreading configuration 20 SERVICING AND SETTINGS 21 Liquid levels 21 Drive belt 22 Tyre pressure 22 Maintenance 23 SPECIFICATIONS 25 Engine 25 Caracteristics 26 Declaration of acoustic conformity 2000 14 EC Directive 27 ...

Page 5: ...or such unauthorized alterations after construction and or the addition of accessories that may cause physical injuries and or damage to property This symbol means WARNING BE CAUTIOUS Your safety and that of other people is at risk Warning definitions The warnings below are used to indicate different hazard levels These warnings are used in this manual and on the safety stickers placed on DYNAPAC ...

Page 6: ...erstand the Safety and user manual Replace it if it is lost or damaged Servicing Maintenance Stop the engine Disconnect the spark plug wire Consult the Safety and user manual procedures Use on a slope If the operator is not comfortable or not sure of the machine s stability they must stop it immediately Filling the tank inflammable liquids Do not smoke Stop the engine Do not spill fuel Do not over...

Page 7: ... to shut 0 Turn anticlockwise to open I Shut the valve before transporting the machine in order to prevent any fuel leaks NB the valve is located on the left side but its position and shape can slightly differ from the picture Use of Personal Protection Equipment is mandatory Hydraulic liquid Fill the tank up to half of the glass indicator See the maintenance section for the fluid specifications T...

Page 8: ...ial brochures and the technical manuals Plate fixed to the chassis behind the left jack SERIAL NUMBER This number can only be found on your machine It is composed of the model number followed by the serial number Use this number to order spare parts or to make enquiries about the warranty ...

Page 9: ...ement and concentration Slow reactions and incorrect assessments may lead to serious or even fatal accidents The use of the machine by a person under the influence or drugs alcohol or medication is strictly prohibited e For the first use of the machine read the engine manual refer to Honda manual attached Preparation Before using the machine for the first time check the engine refer to Honda manua...

Page 10: ...omplete Do not transport passengers If safety is in doubt don t use the machine Keep the stickers guards and protection systems in place Replace the Operator manual if it is lost or damaged Follow safety instructions Otherwise you run the risk of injuring yourself or somebody else Do not disable the locking systems Check them every day Do not allow children unskilled or untrained people to use the...

Page 11: ... dirt manages to penetrate under the carburetor floater needle Make sure the loading ramps are in good condition and correctly positioned A lifting ring is provided to sling your machine it is located at your machine s balance point When lifting make sure the machinery used is correctly sized and in working order Check the lifting ring condition NEVER WALK UNDER THE LOAD Two anchor points are also...

Page 12: ... that cause cancer genetic anomalies or other reproduction issues Fill the tank with clean good quality unleaded gasoline with an octane rating of 86 or higher Only store fuel in specially designed containers When you fill up or check the fuel level o Cut the engine and let it cool o Do not smoke o Only fill the tank outdoors o Use a funnel o Do not overfill leave 25mm 1 inch between the fuel leve...

Page 13: ...tank on the ground If the tank must be filled on the truck or the trailer use a portable fuel container rather than a fuel pump nozzle o Keep the fuel pump nozzle in contact with the edge of the fuel tank opening or the fuel container until they are filled Do not use a fuel nozzle open lock system o Carefully replace the fuel tank cap and the fuel container cap Stop the engine Every time you leave...

Page 14: ...es to neutral 5 Depending on the application work is done in forward chip spreading or backward motion hot mix spreading Parking brake It is automatic When the movement control is released the machine is automatically immobilized due to the hydrostatic transmission The same applies when the engine is stopped Accelerator control By moving the accelerator lever towards the front towards the engine t...

Page 15: ... selection control C Close the valves for the gates that are not to be used Gates control Turn towards the back to open the pre selected gates and to the front to close them Handlebar height adjustment control Hold the lock select the handlebar height release to re lock Bridge uncoupling control Remove the beta pin place the control in the rear position and re pin In this configuration the machine...

Page 16: ...il the engine runs without it Using the machine Practise at low speed until you completely master the controls For normal work the accelerator should be in the fully open position By using the movement control to speed up or slow down the machine during use you can keep maximum control If you use the machine at less than full engine speed in difficult conditions the machine will struggle and risk ...

Page 17: ...ne s stability they must stop it immediately The final liability for the safe use of the machine on slopes is the operator s Reduce speed and be very careful on slopes in particular when making sharp turns to prevent the machine from tipping over and to avoid losing control Be extremely careful when changing direction on a slope To stop the machine Cut the accelerator to slow down the engine cut t...

Page 18: ...the event of sticking Check that the machine gates are closed and fill the hopper by gravity at the supply truck gate Do not exceed the maximum load indicated on the manufacturer plate 500 kg 1 102 lbs MAX Move the machine to the work area place it on the smoothing plate adjust the spreading thickness using the right and left jacks Check the requested height using the graduated index Open the numb...

Page 19: ...void damaging the distributor Check that the machine gates are closed and fill the hopper by gravity at the supply truck gate Do not exceed the maximum load indicated on the manufacturer plate 500 kg 1 102 lbs MAX Move the machine to the work area use the machine in forward only Select the number of gates corresponding to the required width Move forward and open the gates to start chip spreading t...

Page 20: ...ing stop bar The chip spreading distributor You need A 14 Allen key Hot mix spreading configuration The chip spreading stop bar is in position High CAUTION must be done on both sides The chip spreading distributor stays on the hopper Chip spreading The chip spreading stop bar has to be positioned depending on the chip size CAUTION must be done on both sides The chip spreading distributor is placed...

Page 21: ...ine is in a safe working condition Replace worn damaged or defective parts For better results always use spare parts recommended by the manufacturer to maintain the warranty Liquid levels Liquid levels must be checked with the machine levelled height index on 0 and gates closed Check the engine oil refer to Honda manual attached The engine oil level is checked with the engine cold engine horizonta...

Page 22: ...ension using the diagram Tension screw 2 units Locking screw 7 units to be loosened for adjustment and then re tightened Tyre pressure Inflate the tyres to 2 5 bar 36 2 psi incorrect pressure will cause malfunctions in the spreading thickness settings ...

Page 23: ...attached Clean the engine air filter refer to Honda manual attached Change the hydraulic filter and the hydraulic oil Check the drive belt Adjustments if necessary AFTER THE FIRST 100 HOURS OF USE Change the filter and the transmission oil refer to HydroGear manual attached EVERY 100 HOURS OF USE OR EVERY 6 MONTHS Change the engine oil Change the fuel filter Clean or replace the air filter Check t...

Page 24: ...P a g e 24 101 Hydraulic Oil HVC 46 6 5 L 1 7 gallons Engine Oil 10 W 30 0 6 L 0 16 gallons Transmission Oil 20 W 50 2 8 L 0 74 gallons ...

Page 25: ...ompression rate 8 0 1 Net power 3 2 kW 4 3 HP 3 600 rpm Continuous service power 2 6 kW 2 7 HP 3 000 rpm Maximum net coupling 9 6 Nin 0 98 kgfm 2 506 rpm Ignition system Transistorised Starter Recall starter Fuel tank capacity 1 8 Litres 0 48 gallons Fuel consumption in continuous service 1 1 L h 0 29 gallons h 3 000 rpm Engine oil capacity 0 65 Litres 0 17 inch Dimensions Lx W x H 420 x 365 x 357...

Page 26: ...Working position length 2 220 mm 87 4 inches Transport position length 1 668 mm 65 7 inches Fuel tank capacity 1 8 L 0 47 gallons 5 L 1 32 gallons ENGINE Engine oil 10 W 30 API SJ Engine oil capacity 0 65 L Engine oil change 20 Hrs Then 100 Hrs or 6 months TRANSMISSION Transmission oil 20 W 50 Engine Transmission oil capacity 2 8 L 0 74 gallons Transmission filter and oil replacement 100 Hrs Then ...

Page 27: ...n1510 The measurements taken make it possible to define a guaranteed acoustic power of Coverage coefficient Sample size Trust level 95 Trust level 20 2 6 314 3 078 3 2 920 1 886 4 2 353 1 638 5 2 132 1 533 0 2 015 1 476 7 1 943 1 440 B 1 895 1 415 9 1 860 1 397 10 1 833 1 383 15 1 761 1 345 20 1 729 1 328 100 1 690 1 290 1 645 1 280 Guaranteed acoustic power Sample N serial n Laeq 10 LwA in dB A p...

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