FBD 152, Installation And Operation Manual

Page 1: ...Frozen Beverage Dispensers EVERYONE LOVES FROZENTM 152 INSTALLATION AND OPERATION MANUAL 24 152M 0002_01...

Page 2: ...PLY 7 5 7 CONNECTING TO SYRUP SUPPLY 8 5 8 LONG TUBING RUNS 8 6 STARTING UP THE DISPENSER 9 6 1 LEAK CHECK 9 6 2 INITIAL POWER UP 9 6 3 CO2 PURGE 10 6 4 BRIXING 10 6 5 FILLING BARREL 12 7 DISPENSER OP...

Page 3: ...tential installation or operational possibility The parts and equipment addressed herein are warranted only to the extent covered by FBD s Parts and Equipment Warranty FBD makes no express warranties...

Page 4: ...ght position with a safety chain A CO2 cylinder with a damaged or detached valve can cause serious personal injury 1 3 General Precautions This equipment depending on the model weighs up to 194 pounds...

Page 5: ...op Refrigerant R404A Requirement Frequency 50 Hz Voltage Single Phase 230 VAC Operational Voltage 208 248 VAC when compressor is on Input Power 1780 W Minimum Power Breaker 4600 W 20 AMP All pressure...

Page 6: ...claim against same E Lift dispenser up by the frame cross bracing and remove lower portion of carton F If dispenser is received with a shipping board attached to the bottom remove shipping board from...

Page 7: ...ounting One method of installation is to set the dispenser directly on a countertop If permanently mounting to the countertop use the mounting information located in the Diagrams and Schematics sectio...

Page 8: ...ceed 120 psig 827 kPag Tee off the main line and install a wall mounted secondary regulator set to 70 psig 483 kPag Fabricate a 3 8 ID line from the secondary regulator independent tank or wall mount...

Page 9: ...recommended to install a shutoff valve near the connection to the back of the dispenser to assist with servicing or removing the dispenser Do not turn on the CO2 supply for the syrup pumps at this tim...

Page 10: ...st long 5 Check all connections thoroughly for leaks 6 Open the sample valve Figure 6 1 and collect the water syrup being dispensed into a cup Continue to prime until syrup flow has been established a...

Page 11: ...sing SELECT again Repeat process for other barrel 6 4 Brixing To ensure the dispenser produces a quality beverage and continues to operate properly it is important to check and adjust the brix of the...

Page 12: ...w control setting unless you are unable to obtain the desired brix with adjustments to the syrup flow control The brix reading is affected by temperature samples taken from the barrel should be at the...

Page 13: ...ssary to pull the relief valve to relieve the pressure and allow filling to continue Slowly pull the relief valve until the pumps activate then release Repeat the venting process until the barrel is 9...

Page 14: ...13 5 and 15 A brix level lower than 13 5 may cause operational problems produce a weak tasting drink and tends to freeze product around the beater shaft A high brix level higher than 15 0 causes freez...

Page 15: ...ink temperature is 24 F to 28 F 4 4 C to 2 2 C and should be checked prior to making any adjustments The thaw and freeze settings may be raised or lowered to change the temperature of the product A de...

Page 16: ...etting to the next higher value Note Before changing the Expansion settings check the regulated CO2 pressures for the dispenser to make sure they are adjusted properly before adjusting expansion contr...

Page 17: ...ning a RUN FREEZE cycle the barrels should be filled approximately 90 full up to relief valve level If the barrels are above the 90 level with Fill Off open the dispensing valve and allow a small amou...

Page 18: ...he equipment Remove all product residues from the surfaces of the dispenser Rinse thoroughly using clean water also at 90 F to 100 F 32 C to 38 C to remove the remaining soap Remove the drip tray if n...

Page 19: ...tion solenoids and purge pressure from cylinders by pulling faceplate relief valve 14 Place the BIB connectors in the cleaning solution and activate the solution solenoid and allow the barrels to fill...

Page 20: ...g soap and water solution and dry thoroughly before reinstalling Make sure to not use water that is too hot or it may damage the filter A degreaser may be required if the filter is greasy To install t...

Page 21: ...emptying product from barrel 4 Vent the barrel of all pressure 5 Remove the faceplate and beater bar Be sure to catch the remaining liquid from the barrel when removing the faceplate 6 With a small pi...

Page 22: ...the compressor starts RUN also maintains the flow of product into the barrels when needed Always press the DEFROST button first to base line the dispenser OFF turns off all the machine s refrigeration...

Page 23: ...arrel 2 status The current mode or option is displayed in the lower half of the LCD SELECT The SELECT button allows the operator to enter changes in the dispenser programming and it allows the operato...

Page 24: ...begin to flash This indicates the value can now be changed Use the UP or DOWN buttons to increase or lower the value Once new value is selected prese SELECT button to save the new value This will sto...

Page 25: ...can be changed from either barrel menu BEATER Represents the Thaw Frozen status of each barrel the load on the motor BASELINE Represents the beater value of each barrel with liquid product LINE VOLTAG...

Page 26: ...eration for barrel 1 Side 1 Totals barrel 2 Side 2 Totals common dispenser values Common Totals and access to reset any of these values Note Common settings or readouts are values or readings that aff...

Page 27: ...SELECT to Exit Copyright 94 2019FBD SW 11 0000 0810PA8 Time 11 18 32 Date 18 Aug 13 MON Top Menu Manual ON OFF Menu Settings Menu Settings Menu Side Totals Machine Totals Common Totals Set Totals SEL...

Page 28: ...fills even when turned off Solution solenoid plunger sticking Energize solution solenoid and check for 24VAC at coil Clean or replace solenoid if necessary Solution solenoid let ON Turn solenoid off O...

Page 29: ...rom dispens ing valve Faulty CO2 check valve Check tank pressure If low inspect CO2 check valve Clean or replace if necessary Solution solenoid valve won t open Energize solution solenoid and check fo...

Page 30: ...lade guard or other part Remove fan guard and adjust fan up or down as required Remove obstruction as necessary Reinstall fan guard Loose fan bracket fasteners Tighten loose fasteners 11 2 Electrical...

Page 31: ...actor T1 and T2 refer to electrical diagram Section 12 3 for contactor terminal locations For 230VAC dispensers the volt age between T1 and T2 should be 230VAC Replace contactor if necessary Bad fan m...

Page 32: ...ce contactor 2 In Manual ON OFF activate Compressor Do not run compressor for more than 10 seconds If contactor does not energize quickly check voltage across coil terminals for 24VAC If voltage is pr...

Page 33: ...k of the dispenser for charge amount Refrigeration valve not opening 1 Test refrigeration valve coil to ensure it is receiving 24VAC Replace refrigeration valve if plunger inside doesn t move Recover...

Page 34: ...ect ALL barrels raise primary CO2 within 70 72 psig 483 496 kPag range 2 To affect ONE barrel adjust secondary CO2 regulator for that barrel inside of the dis penser to 58 62 psig 400 427 kPag CO2 shu...

Page 35: ...om the drink Barrel not filled properly Defrost and assure barrel is filled to 90 capacity Then press RUN CO2 level in drink too high Lower Reg CO2 within 58 62 psig 400 427 kPag range Air not cleared...

Page 36: ...dispenser in position and install 3 8 16 UNC or M8 bolts from the underside of the countertop into the threaded bosses in the frame Add nuts to fasten bolts Seal the dispenser to the countertop with a...

Page 37: ...ENSING DISPENSING SYRUP IN SYRUP IN 15 20 PSI 30 PSI SAMPLE SOLUTION MODULE SOLUTION MODULE CO 2 BARREL 1 BARREL 2 SHUTOFF VALVE VARIABLE RESTRICTION PUMP CHECK VALVE PRESSURE TRANSDUCER SOLENOID VALV...

Page 38: ...YEL BLK RED WHT WHT WHT WHT WHT WHT SOL 2 SOL 1 DEF 1 REF 2 REF 1 SOLD OUT ORG LED DOOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 from J2 J2 J3 J6 J1 JP1 J2 LCD KEYPAD F1 F2 FAN...

Page 39: ...Refrigeration Schematic Diagram DRIER HEAT EXCHANGER RECEIVER LIQUID VAPOR SUCTION LINE HOT GAS BYPASS LINE EXPANSION VALVE DEFROST SOLENOID BARREL 2 BARREL 1 ACCESS VALVES DISCHARGE LINE CONDENSER CO...

Page 40: ...39 NOTES FBD TECHNICAL SUPPORT 866 323 2777 U S 852 2369 3998 International www fbdfrozen com...