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8

WARM AIR FURNACE

WARNING

SELECT APPROPRIATE VENTING MATERIALS AND
ENSURE PROPER CLEARANCES TO COMBUSTIBLES.
INADEQUATE VENTING OR FAILURE TO MAINTAIN
PROPER CLEARANCES TO COMBUSTIBLES MAY ALLOW
THE ACCUMULATION OF THE PRODUCTS OF
COMBUSTION WITHIN THE BUILDING RESULTING IN
FIRE, NAUSEA, OR ASPHYXIATION.

DO NOT USE AN UNLINED MASONRY CHIMNEY TO
VENT THIS FURNACE. THE USE OF AN UNLINED
MASONRY CHIMNEY INCREASES THE RISK OF
CONDENSATE FORMATION, WHICH MAY CAUSE THE
CHIMNEY TO DETERIORATE, ALLOWING COMBUSTION
PRODUCTS AND CONDENSATE TO COLLECT IN THE
BUILDING.

FURNACE VENTING

DEFINITIONS

"Vent" and "Chimney" refer to open passageways that
convey vent gases from the furnace, or its vent connector, to
the outside. Vents and chimneys usually run vertically or
nearly vertically. When they serve only one gas appliance,
they are called "dedicated" vents or chimneys. When they
serve multiple gas appliances, they are called "common"
vents or chimneys.

"Vent Connector" refers to a pipe or duct that connects the
furnace to a vent or chimney. Vent connectors usually run
from the furnace’s vent collar to the vent or chimney. Vent
connectors may have vertical and horizontal runs.

"Venting System" refers to a continuous open passageway
from the vent collar to the outside. Venting systems usually
have a vent connector(s) and a vent or chimney. Venting
systems commonly serve a single furnace, or a single
furnace and a hot water heater. Other multiple appliance
venting systems are less common.

"Fan Assisted Combustion System" refers to an appliance
equipped with an integral mechanical means to either draw
or force products of combustion through the combustion
chamber and/or heat exchanger. This series furnace uses a
draft inducer to draw combustion products through the
heat exchanger and is considered to have a fan assisted
combustion system. Category I furnaces with fan assisted
combustion systems must not be vented into single wall
metal vents.

DESIGN CONSIDERATIONS

The furnace is design certified as a Category I appliance,
which means that the furnace relies on the buoyancy of
combustion products to vent properly. Since buoyancy
decreases proportionately with temperature, the chimney
size and properties are very important. An oversized
chimney, or one that is exposed to the cold will not
maintain the required buoyancy as well as it should, and
may allow excessive condensation to form.
IMPORTANT: Do not common vent the furnace with Cate-
gory III or IV gas-fired appliances.
The furnace must be vented in accordance with these
instructions, the Venting Tables and rules published in the
current editions of ANSI Z223.1 / NFPA 54, National Fuel Gas
Code in the United States, or B149, Natural Gas and
Propane Installation Code in Canada, and within the
requirements of the codes of the local authority having
jurisdiction.
Refer to section 5.3 of ANSI Z2213.1/NFPA 54 or sections 7.2,
7.3 or 7.4 of CSA B149 for venting requirements.
The furnace is not equipped with a draft hood to introduce
dilution air to the chimney. The products of combustion will
therefore have a higher concentration of water vapor
within them. If the furnace is the only appliance served by
the chimney, a tiled masonry chimney, regardless of tile size,
must not be used without a suitably sized certified chimney
liner and termination. Consider dedicated venting with a B
Vent used as a liner in this case. See Dedicated Venting on
page 11.
Multistory and common venting with other Category I gas
fired appliances is permitted. The venting system must be in
accordance with the National Gas Code, B149 in Canada,
ANSI Z223.1/NFPA 54 in the United States, local codes, and
approved engineering practices.

CAUTION

Combustion air must be free of acid forming chemicals
such as sulphur, fluorine and chlorine. These elements
are found in aerosol sprays, detergents, bleaches,
cleaning solvents, air fresheners, paint and varnish
removers, refrigerants, and many other commercial and
household products. 
When burned in a gas flame, vapors from these products
form acid compounds. Acid compounds increase the dew
point temperature of the flue products and are highly
corrosive after they condense.
Any furnace failure caused by corrosive elements is
excluded from warranty coverage.
The following types of installation sites (but not limited
to the following) will require OUTDOOR AIR for
combustion because of chemical exposures: commercial
buildings, buildings with indoor swimming pools,
furnaces installed in laundry rooms, furnaces in hobby or
craft rooms, furnaces installed near chemical storage
areas.
Exposure to the following substances in the combustion
air supply (but not limited to the following) will also
require OUTDOOR AIR for combustion:
• Aerosols, particularly CFC based or propelled aerosols
• Air fresheners
• Airplane Glue and similar adhesives and cements
• Ammonia, as commonly found in permanent wave

solutions used in hair dressing salons

• Antistatic fabric softeners used in clothes dryers
• Carbon tetrachloride
• Chlorinated cleaners and waxes
• Chlorine and bromine based swimming pool chemicals
• Deicing salts or chemicals, e.g. rock salt, etc.
• Dry cleaning fluids such as perchloroethylene
• Fumes from curing polyurethane and similar

substances

• Halogen based refrigerants including R-12 and R-22
• Hydrochloric acid, muriatic acid and other acid based

masonry washing and curing materials

• Printer’s inks, paint removers, varnishes, varsol,

toluene, etc.

• Water softener salt and chemicals

Summary of Contents for F80A

Page 1: ...DIMENSIONS 5 DUCTWORK 6 DETERMING COMBUSTION AIR 7 FURNACE VENTING 8 GAS SUPPLY 12 CONVERSIONS 13 HIGH ALTITUDE AIRFLOW SPECIFICATION TABLES 14 ELECTRICAL SPECIFICATIONS 15 START UP PROCEDURES SEQUEN...

Page 2: ...ated by the furnace to areas outside the space containing the furnace the return air shall also be handled by duct s sealed to the furnace casing and terminating outside the space containing the furna...

Page 3: ...sociation 1515 Wilson Boulevard Arlington VA 22209 703 841 8400 National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 9101 617 770 3000 Canadian Gas Association Suite 1 243 Consumer...

Page 4: ...em An undersized return air system will prevent sufficient quantities of air from reaching the supply air system properly sized or otherwise and will consequently reduce the service life of the furnac...

Page 5: ...pports so as not to interfere with accessing the burner and blower compartments The opening in the floor must provide adequate clearances to the combustible material According to the Clearances to Com...

Page 6: ...E AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS PLACEMENT OF COMBUSTIBLE MATERIALS ON AGAINST OR AROUND THE...

Page 7: ...UCING DEVICE SUCH AS A FIREPLACE INSERT STOVE ETC DOING SO MAY RESULT IN FIRE CARBON MONOXIDE POISONING EXPLOSION PERSONAL INJURY LOSS OF LIFE OR PROPERTY DAMAGE CAUTION DO NOT USE THE REAR PANEL AS A...

Page 8: ...gs one within 12 inches of the ceiling and the other within 12 inches of the floor The air openings must be sized based on whether the combustion and ventilation air is being taken from indoors or out...

Page 9: ...NFPA 54 National Fuel Gas Code in the United States or B149 Natural Gas and Propane Installation Code in Canada and within the requirements of the codes of the local authority having jurisdiction Refe...

Page 10: ...h joint to prevent sagging Horizontal segments must slope upward from the furnace to vent or chimney with a minimum 1 4 inch per foot When the vent tables from ANSI 223 1 NFPA 54 or B149 permit more t...

Page 11: ...connector segments together with a minimum of three sheet metal screws per joint Secure the vent connector to the furnace collar with a minimum of three sheet metal screws Type B vent connectors do n...

Page 12: ...EDICATED VENTING Figure 7 below shows a good method to permit dedicated venting making use of B Vent within a masonry chimney When using this method provide support for the B Vent IMPORTANT maintain a...

Page 13: ...there is no blockage restriction leakage corrosion collapsed materials such as fallen bricks or any other deficiency that could lead to an unsafe condition 3 Insofar as practical duplicate winter oper...

Page 14: ...ntity of dish detergent with water and daubing it onto the gas piping and connections PURGING GAS LINES NATURAL TO L P GAS This series furnace is manufactured as a natural gas sea level appliance It m...

Page 15: ...5 mm 1 20 mm 135 2000 4500 121 500 97 200 1 90 mm 1 15 mm 0 2000 135 000 108 000 1 95 mm 1 20 mm 2000 3000 118 800 95 040 1 83 mm 1 13 mm 3000 4000 113 400 90 720 1 79 mm 1 10 mm 4000 5000 108 000 86...

Page 16: ...ce requires a dedicated overcurrent device either a circuit breaker or a Type D time delay fuse It is permissible to connect furnace accessories such as humidifier transformers condensate pumps and el...

Page 17: ...to the right hand side The junction box contains a BLACK wire to be connected with L1 hot a WHITE wire to be connected with L2 the Neutral and a GREEN wire to be connected to the ground Use good qual...

Page 18: ...gin again at Step 4 above If the flame sensing signal is lost more than 5 times during a furnace cycle the gas valve will close and the ignition sequence goes into a 5 second postpurge the induced blo...

Page 19: ...and the air filter or filters are in place determine if the airflow is correct 1 Insert a duct thermometer in the supply air duct The thermometer should be placed as close as practical to the furnace...

Page 20: ...ower assembly to slide into blower rails Push blower assembly towards back of furnace ensuring blower assembly is correctly placed in blower rails Insert blower shroud on the front of the blower housi...

Page 21: ...ture and drapes so that the supply air registers and return air grilles are unobstructed 5 If you have a perimeter duct system ideally the warm air should bathe the cold exterior walls Avoid the use o...

Page 22: ...ft blue and not impinging on the heat exchanger CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Always verify proper ope...

Page 23: ...TRIAL FOR IGNITION CIRCULATING AIR FAN ON AFTER DELAY FLAME SENSE LOST MAIN VALVE CLOSES THERMOSTAT CALL FOR HEAT ENDS MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN...

Page 24: ...23 MODEL F80A 50V51 250...

Page 25: ...ne voltage to L1terminal of must be 120 volts with reference to furnace chassis 2 Furnace must be reliably connected to earth ground 3 Induced blower moving main burner flame away from the flame senso...

Page 26: ...25 MODEL F80A R R 3 FACTORY SETTING...

Page 27: ...O IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING LEAVE THE BUILDING IMMEDIATELY IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A P...

Page 28: ...nside air from outdoors from an attic or crawl space If renovations are done be sure that air supply openings are not inadvertently covered over with insulation vapor barrier or similar construction m...

Page 29: ...the next step 8 Gas valve Ensure that the Gas Valve Control is in the ON position see Figure 3 at right 9 Replace the burner access door ensuring that it is properly in place 10 Restore the electric...

Page 30: ...the furnace All ductwork should be secured to the furnace and all ductwork should be solidly supported throughout the heating system The furnace should be well supported on a level floor or by the me...

Page 31: ...operation points 5 and 9 will be ignored CAUTION THE FURNACE SHOULD BE OPERATED WITH ALL PANELS IN PLACE NEVER OPERATE THE FURNACE WITH THE BLOWER DOOR REMOVED EXCEPT FOR SERVICE PURPOSES WARNING ALWA...

Page 32: ...o Warm Air Furnace products Illustrations cover the general appearance of the units at the time of publication and the manufacturer reserves the right to make changes in design and construction at any...

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