FEELER FD15C, Manual

Page 1: ...A TIPOVER HOW TO SURVIVE ONE REFUELING OPERATION POST OPERATION INSPECTION AND STORAGE OPERATING TECHNIQUES SPECIAL SITUATIONS TROUBLESHOOTING MAINTENANCE SERVICE DATA GASOLINE FORKLIFT 01 01 02 18 1...

Page 2: ...d the maximum safety and performance of the forklift truck safety is the most important cause in the daily operation of a truck Do not refit out forklift privately otherwise we are not responside for...

Page 3: ...ce a decal if it is damaged missing or cannot be read If a decal is on a part that is replaced make sure a new decal is placed on the new part Contact your FEELER Forklift Truck Dealer for new decals...

Page 4: ...ving fan Cooling system Check the coolant level only after the engine has been stopped and the filler cap is cool enough to touch with your hands Remove the filler cap slowly to relieve pressure Overh...

Page 5: ...Rules You may need Safety goggles Ear protectors Be sure to wear a hard hat Authorized trained operator only Be alert DO NOT travel on public road Dress properly for the job Know viur forklift track a...

Page 6: ...addition or modification is prohibited Know vour forklift track and attachment Shut down engine before servicing Know all signals and traffic rules Avoid being splashed by scalding hot coolant Exhaust...

Page 7: ...your forklift truck prior to operation DO NOT remove the overhead guard Keep the operatir s compartment clean DO NOT operate an unsafe forklift truck Always stay healthy on the job Know your forklift...

Page 8: ...PERATOR Operate only in approved areas DO NOT operate a damaged or defective forklift truck Be sure the assist grip is properly taghtened Start engine safely Position controls correctly for starting 7...

Page 9: ...he seat before operation Make sure your forklift truck is in safe operating condition Fasten the seat belt property Always check overhead clearance Use lights in dark dim areas Stay within the confine...

Page 10: ...r nonprepared ground Only runing on a level and rigid place Stay under the overhead guard Be careful of forks that extend beyond the load Avoid off center loading Check fork stopper pin for engagement...

Page 11: ...ces Be aware of the stability of an empty forklift truck Take special care when carrying a long or wide load DO NOT allow any riders If you cannot see where you are going Do NOT MOVE Use pallets and s...

Page 12: ...nother truck DO NOT allow anyone to hold loads Always look in direction of travel DO NOT engage in stunt driving or horse play Travel in reverse if forward visibility is blocked Obey all traffic rules...

Page 13: ...oaded forklift truck Be particularly careful when driving up or down a steep slope Travel safely on grades with an empty forklift truck Start forklift truck upgrade carefully DO NOT turn on a ramp or...

Page 14: ...low for counterweight swing distance A helper should NOT be near the forklift truck Always be alert for tipovers Danger Keep out Be careful of changes in rated capacity Watch out for pedestrians at al...

Page 15: ...speed when approaching loads DO NOT move when someone s next to truck DO NOT allow anyone to walk or stand under raised forks DO NOT pick up unsecured loads that extend above the backrest extension h...

Page 16: ...TRUCK OPERATOR DO NOT allow unloading from raised loads Do NOT use damaged pallets DO NOT abuse your forks Drive onto a trailer carefully DO NOT allow any riders DO NOT abuse your equipment 15 https w...

Page 17: ...transmission smoothly Use only specialized equipment designed to safely raise personnel to high work areas Always stay within the rated capacity DO NOT elevate blustery weather Forbid to operate in t...

Page 18: ...orized areas only Do NOT park on a grade When you leave your truck or park it Set The parking brake Put the direction and gearshift level in NEUTRAL Lower the forks fully to the floor Tilt the mast fo...

Page 19: ...frame prohibited Hoisting with the right way CAUTION 1 Please use the right way to hang up when ship the forklift 2 See that there is no fuel left in the fuel tand 3 Please fix the wheel by log when t...

Page 20: ...t Rear Combination light Operation seat Belt Fuel tank Rear Wheel Engine Hood Tilt cylinder Front Wheel Fork Backrest Extension List cylinder Instrument List chain Mast Head light Tail Stop Light Turn...

Page 21: ...urn Right turn Direction lever Forward F Neutral N Reverse R Gearshift lever 1st speed Neutral 2nd speed Accelerator pedal Full throttle Brake pedal Release Apply Clutch pedal MANUAL Engage Disengage...

Page 22: ...he accelerator pedal and the position of the control lever Tilting speed is controlled by the speed of the engine the position of the accelerator pedal and the position of the control lever Push down...

Page 23: ...transmissio oil temperature gauge optional Starts registering the operating hours of the engine when the key is turned to the 1 ON position 1 Indicates the amount of fuel in the tank when the key is t...

Page 24: ...itch Left turn Right turn Direction lever Forward F Neutral N Reverse R Gearshift lever 1st speed Neutral 2nd speed Accelerator pedal Full throttle Brake pedal Release Apply Clutch pedal MANUAL Engage...

Page 25: ...he accelerator pedal and the position of the control lever Tilting speed is controlled by the speed of the engine the position of the accelerator pedal and the position of the control lever Push down...

Page 26: ...Position 2 2 Engine oil pressure warning light Starts registering the operating hours of the engine when the key is turned to the 1 ON position 1 Indicates the amount of fuel in the tank when the key...

Page 27: ...Horn push button Horn Fuse Fuse Head lamp Side lamp Stop lamp Turn lamp Backup lamp Water temperature sensor Fuel pressure warning switch Flameout winding Reverse switch Brake switch Reverse warner C...

Page 28: ...Side lamp Stop lamp Turn lamp Backup lamp Water temperature sensor Fuel pressure warning switch Flameout winding Reverse switch Brake switch Reverse warner Caution light Stop lamp Turn lamp Backup la...

Page 29: ...sensor Flameout winding Glow relay Brake switch Reverse warner Caution light Stop lamp Turn lamp Backup lamp Oil quality sensor 12V 100Ah 12 100 Starter Alternater Direction switch Tail lamp Oil temp...

Page 30: ...erature sensor Fuel pressure warning switch Tail lamp switch Backup switch Brake switch Reverse warner Stop lamp Turn lamp Backup lamp Oil quality sensor 12V 100Ah 12 100 Starter Alternater Tail lamp...

Page 31: ...witch Tail lamp switch Brake switch Reverse warner Stop lamp Turn lamp Backup lamp Oil quality sensor 12V 100Ah 12 100 Starter Alternater Direction switch Tail lamp Air filter switch Tail lamp CLOW OF...

Page 32: ...e switch Stop lamp Turn lamp Backup lamp Oil quality sensor 12V 100Ah 12 100 Starter Alternater Direction switch Tail lamp Air filter switch Tail lamp Head light signal switch Horn push button Separat...

Page 33: ...60Ah 12 60 Starter Alternater Direction switch Tail lamp Tail lamp CLOW OFF ON START Tum signal lamp switch Horn push button Backup tail lamp Direction winding Disparl eletricity Oil temperature senso...

Page 34: ...sw Assembled meter o t meter hr meter fuel me ter oil pressure fuel filter neutral pre heater left right change Lamp sw Veer sw Horn Flasher Fuse box Horn button Head lamp Front indicator light Stop l...

Page 35: ...ont light Front indicator light Direction sw Hand brake Key sw Assembled meter Lamp sw Veer sw Horn Flasher Horn button Fuse box Head lamp Front indicator light Stop lamp Turn lamp Backup lamp rear in...

Page 36: ...this pocket FD15C FD15CT FD15CTJ FD18C FD18CT FD18CTJ FD20C FD20CT FD20CTJ FD25C FD25CT FD25CTJ FD30C FD30CT Fd30 CTJ FD35C FD35CT FD35CTJ FD40C FD40CT FD40CTJ FD45C FD45CT FD45CTJ Truck model Max Dri...

Page 37: ...y at the waist If you are pregnant or have suffered an abdominal disease or injury cinsult a doctor before using the seat belt The safe valve in the multi valve is used to control the maximum capacity...

Page 38: ...ck with the carriage fully lowered and fully tilted forward to a point just to the rear of the forks Carefully slide the forks one at a time onto the carriage so the top hook of the fork is placed abo...

Page 39: ...per should stand at a safe distance and watch the pin Stop pulling with the truck relieve tension and reduce load if the pin starts to come out 1 2 3 Use the drawbar pin for Pulling the truck out of a...

Page 40: ...e the engine hood In an emergency or when performing maintenance close this valve Fuel Filter The fuel filter is located on the left side of the truck The cap can be removed by turning it counterclock...

Page 41: ...O NOT elevate tilted loads DO NOT pick up an off center load DO avoid slippery surfaces DO NOT attempt to pick up or deposit a load unless the forklift truck is level DO NOT go over obstacles curbs di...

Page 42: ...above the ground 15 20 DO NOT make fast or sharp turns with a loaded or unloaded truck DO NOT turn too sharply even with an empty raised mast to avoid a tipover DO fasten your seat belt DO NOT jump of...

Page 43: ...seat belt fastened in a tipover are better if you stay in your truck If your track starts to tipover 1 Firmly hold on the steering wheel and brace your feet 2 DO NOT jump off 3 Lean away from impact 4...

Page 44: ...ompletely run out of fuel Sediment or other impurities in the fuel tank system This could result in difficult starting or damage to components Foll the fuel tank at the end of each day of operation to...

Page 45: ...about 5 minutes During this time check all the OK Monitor indicator lights AVOID long period of idling This may cause cylinder wall glazing and prevent the piston rings from seating properly DO NOT p...

Page 46: ...the direction lever in the NEUTRAL position turn the key to the 0 OFF position and turn it to the START position to start the engine 0 MANUAL NEVER start the engine unless the direction lever is ib N...

Page 47: ...en the engine starts Release the accelerator pedal OFF ON ON 12 to 18 seconds OFF 12 18 ON START You do not need to turn the key to the I ON position and preheat the engine or depress the accelerator...

Page 48: ...DO NOT start the engine by pushing or towing the truck This can cause serious injury and damage to the truck Does the starter crank the engine The head light do not come ON or are dimmed Is the fuel g...

Page 49: ...tion Push the parking brake lever Gradually depress the accelerator pedal while releasing the clutch pedal POWERSHIFT Depress the inching pedal all the way Move the direction lever to FORWARD or REVER...

Page 50: ...ed the operators bring the truck to a complete stop before changing direction BE SURE to come to a complete stop when changing direction Before operating the speed selector BE SURE to come to a comple...

Page 51: ...ing 1 When working in close quarters drive more slowly when making turns 2 Start the turn as close to the inside corner as the tail swing will permit Turning with the forks elevated with or without a...

Page 52: ...y and raise the fork to the height of the pallet insertion openings 2 Depress the inching pedal all the way move the direction lever to FORWARD and release the parking brake 3 Gently depress the accel...

Page 53: ...clutch pedal 3 After truck has been stopped move the direction lever to NEUTRAL position 1 Release the accelerator pedal 2 Depress the brake pedal 3 Move the direction lever to NEUTRAL position Avoid...

Page 54: ...aving the truck BE SURE to remove the key 0 WARNING Park safely Select a hard level surface BE SURE to park in a parking lot if available If the lift mechanism is disabled and the forks cannot be lowe...

Page 55: ...ing in the cylinder piping 3 4 Long term Storage Pay attention to the following points in addition to those above when storing the forklift truck for a long time 1 Disconnect the battery plug to preve...

Page 56: ...ts Abnormal sound Accelerator pedal operation Brake pedal operation Brake fluid level Parking brake performance Play and follow up performance of steering wheel Damage and operation of mast Damage of...

Page 57: ...ormal Whether trumpet turning light reverse light and warning light are normal Whether the safety belt and armrest are firm Whether the air pressure of the front and rear tires are normal Whether the...

Page 58: ...own and up And the shield can be a surveyor s rod when the goods is lifting to the highes point 6 Depress the accelerator pedal while gradually releasing the clutch pedal As soon as the clutch is enga...

Page 59: ...ting as a brake DO NOT move the direction lever to NEUTRAL position when traveling down a grade WARNING When traveling up or down a steep grade 1 DO NOT stop the engine 2 DO NOT make any turns 3 DO NO...

Page 60: ...te 0 above 1 265 as corrected to 27 C 0 1 265 27 C Antifreeze used in the engine cooling system of a new forklift truck shipped from the factory provide sufficient freeze protection to 0 0 30 C 22 F 0...

Page 61: ...of overheating Check and service the air clement more frequently Check the radiator core more frequently for clogging or trash build up Clean or wash the truck as necessary In hot dry weather check th...

Page 62: ...d the piston was too dirty to return in this case you should clean the release bearing clutch and change the dust proof Reason Method 1 If the plate was not completely engaged you should dismantle it...

Page 63: ...too thin Please add some or change to add a new type of lubricant 3 Gears in the transmission can not be engaged 5 Transmission was louder Reason Method 1 The gears were over worn It should be change...

Page 64: ...2 There maybe air among the oil pipes in the turning system Just drain the air off 3 The return function of the turning unit is out of work and the elasticity of the positioned spring is not enough an...

Page 65: ...e brake loses the function of force generation You should check and adjust TROUBLESHOOTING Reason Method 1 The part of auto adjustment is out of work And the clearance between the brake drum and the f...

Page 66: ...work You should change a new spring 4 Mutual wear and tear between the control lever of the multi valve and the valve lead to over leadage You should plate chromium on the lever 5 Leakage among the va...

Page 67: ...engine started Reason Method 1 The seal ring for deal with the tighten parts is worn and torn which lead to leakage Just change a new one 2 The seal ring of the oil cap inside just change a new one 3...

Page 68: ...he truck when raising the front or rear tires DO NOT place any part of your body under the truck SECURELY SUPPORT the truck with blocks after jacking it up WARNING Consult your Feeler Forklift Truck D...

Page 69: ...g the jack until the tire just clears the ground Prepare tools jack and wheel blocks Jack Capacities 5 tons minimum 5 Block the diagonally opposite wheel Position the jack under the frame and raise th...

Page 70: ...he truck To Install Tire 1 Tighten the wheel nuts just enough to hold the tire without rattling making sure the clamping surface of each nut comes in fullface contact with the counterbore of the wheel...

Page 71: ...leaving factory exhaust emission has Reached standard of protecting the natural environment l After maintaining the engine you should go to the protecting Environment department to detect exhaust emis...

Page 72: ...ge of the factory trained servicemen and the service facilities at your FEELER Forklift Truck Dealer s workshop Always use the FEELER Forklift genuine parts for replacement parts FEELER As the operato...

Page 73: ...y 10 Service Hours or Daily Pre start Whichever Comes First continued 10 Every 50 Service Hours or Weekly Whichever Comes First 50 One Mount After Delivery of a New Truck Every 200 Service Hours or Mo...

Page 74: ...k pin King pins Front axle support Change levers Control valve Service Lubricate Lubricate Lubricate inspect Lubricate Lubricate Lubricate Lubricate Check Lubricate Lubricate Lubricate Lubricate Lubri...

Page 75: ...immediately before starting operation Are the bolts tightened property NOTICE After retightening the bolt put a mark across the bolt and tilt cylinder socket This permits you to easily notice looseni...

Page 76: ...use them Is exhaust smoke normal Listen for abnormal noise of excessive vibration Clutch Does the flywheel clutch MANUAL or any transmission clutch POWERSHIFT grab or slip The clutch grabs if the truc...

Page 77: ...RAL and the engine stopped Raise the hood Remove the dipstick and wipe it clean then insert it all the way Maintain the correct level range on the dip stick Close and secure the hood CAUTION Perform t...

Page 78: ...NEUTRAL and the engine stopped Remove the hydraulic tank filler cap Add oil needed to raise it to the correct level range on the dipstick Correct level range Put the hydraulic tank filler cap back on...

Page 79: ...reservoirs Park the forklift truck with the forks lowered parking brake applied transmission in NEUTRAL and the engine stopped 1 Check the brake fluid level at the reservoir 2 Maintain the brake fluid...

Page 80: ...mum capacity loads the forks should be checked daily 1 Carefully inspect the forks for cracks Special attention should be given to the hell section A all weld areas and mounting brackets B 2 Check the...

Page 81: ...r adding the water tighten the caps securely If acid gets in your eyes FLUSH THEM IMMEDIATELY WITH LARGE AMOUNTS OF WATER AND SEE A DOCTOR AT ONCE WARNING 3 Using a battery hydrometer check the specif...

Page 82: ...2 Remove the dust pan by releasing the latches at three places 3 Unscrew the wing nut and remove the element by pulling it 4 Remove the cover from the dust pan and clean the inside of the pan by remo...

Page 83: ...ure Hydraulic Tank Return Oil Filter Change Filter should be changed See Hydraulic System Change Return Oil Filter in the Every 1200 Service Hours 1200 Mast Supports Lubricate Fuel Filter Diesel Chang...

Page 84: ...sion in NEUTRAL and the engine stopped Raise the lift bracket high enough to gain access to the level fill lpug Use blocking under the inner mast to secure the lift bracket in this position Remove the...

Page 85: ...SERVICE DATA 84 https www forkliftpdfmanuals com...

Page 86: ...SERVICE DATA 85 https www forkliftpdfmanuals com...

Page 87: ...SERVICE DATA 86 https www forkliftpdfmanuals com...

Page 88: ...ils 0 Ambient temperature C 0 Concentration Antifreeze solution 37 50 24 40 18 33 15 30 12 25 0 0 NOTICE Avoid mixing lubricants In some cases different brands of lubricants are not compatible with ea...

Page 89: ...terweight Rear Combination light Operation seat Belt Fuel tank Rear Wheel Engine Hood Tilt cylinder Front Wheel Fork Back Extension List cylinder Instrument List chain Mast Tail Stop Light Turn Signal...

Page 90: ...rage battery V Ah Lubrication l Cooling water l four stroke water cooling straight arranging top installed value 4 75 5 83 0 4 87 2 83 0 4 92 0 93 0 4 91 0 86 0 1 486 1 982 2 472 2 237 9 0 8 7 8 7 8 8...

Page 91: ...3 liftium base grease drop point 170 3 170 DOT3 Compound brake fluid DOT 3 0 Water or 35 C Long life Coolant FD 2 0 35 FD 2 Brake fluid Antifreezc solution Fuel Grease oil Grease Hydraulic Torque con...

Page 92: ...thousand kilometer driving Clean out the electrodes of spark plug and adjust the gap between them Replace the oil cleaner the first replacement after toning Replace the air cleaner 4 Maintenance afte...

Page 93: ...SERVICE DATA Mobile 1200 600 200 8 92 https www forkliftpdfmanuals com...

Page 94: ...SERVICE DATA 93 https www forkliftpdfmanuals com...

Page 95: ...fully carry the liquified gas storage tank which can not be dropt threw rolled and dragged It will use proper haulage equipment when carrying several tanks together Before Charging please make sure tu...

Page 96: ...will be raised up when the tire has been over danmaged and the ground is bad Item Truck model FGL20 FGL25 FGL30 Check the liquified gas storage tank before charging if it is defective or damaged as be...

Page 97: ...SERVICE DATA Name Data lubrication parts Remarl 96 https www forkliftpdfmanuals com...

Page 98: ...SERVICE DATA Name Data lubrication parts Remarl 97 https www forkliftpdfmanuals com...