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7. MAINTENANCE

Good maintenance is essential for safe, economical, and trouble-free operation. It will also help

reduce air pollution.

WARNING

Exhaust gas contains poisonous carbon modoxide. Shut off the engine before performing

any maintenance. If the engine must be run, make sure the area is well ventilated.

Periodic maintenance and adjustment is necessary to keep the generator in good operating

condition. Perform the service and inspection at the intervals shown in the Maintenance schedule

below.

1) MAINTENANCE SCHEDULE

REGULAR SERVICE PERIOD

Performed at every indicated month or

operating hour interval, whichever

comes first.

Each

use

First

month or

20 Hrs.

(3)

Every 3

months or

50 Hrs.

(3)

Every 6

months or

100 Hrs.

(3)

Every

year or

300 Hrs.

(3)

ITEM

Engine oil

Check level

o

Change

o

o

Air cleaner

Check

o

Clean

o(1)

Sediment Cup

Clean

o

Spark plug

Check-Clean

o

Spark arrester

Clean

o

Valve clearance

Check-Adjust

o(2)

Fuel tank and strainer Clean

o(2)

Fuel line

Check

Every 2 years (Replace if necessary) (2)

1) Service more frequently when used in dusty areas.

2) These items should be serviced by an authorized generator dealer, unless the owner has the

proper tools and is mechanically proficient.

(3) For professional commercial use, long hours of operation to determine proper maintenance

intervals.

WARNING

Improper maintenance, or failure to correct a problem before operation, can cause a

malfunction in which you can be seriously hurt or killed. Always follow the inspection and

maintenance recommendations and schedules in this owner's manual.

Summary of Contents for FG4500-1

Page 1: ...AL INSTRUCTIONS EN Gasoline Generator Instruction Manual Model FG4500 1 Feider France 32 rue Aristide Berg s ZI 31270 Cugnaux France Made in PRC Warning Please read the manual carefully before using t...

Page 2: ...AC Applications 4 AC Operation 5 DC Operation 6 High Altitude Operation 5 PRE OPERATION CHECK 1 Engine Oil 2 Fuel Recommendation 6 STARTING STOPPING THE ENGINE 7 MAINTENANCE 1 Maintenance Schedule 2...

Page 3: ...Local regulations may impose restrictions on the age of the user Please do not use this device when people especially children or pets are nearby Direct them away from the working area The operator or...

Page 4: ...fuel tank Maintenance and repair of the generator must be carried out by a qualified technician from an authorised after sales service centre Warning when you start the generator with the cord watch o...

Page 5: ...the rated ambient conditions Prior to commencing maintenance work it shall be ensured that untimely start up is not possible Security measures when filling the fuel tank The fuel is extremely flammab...

Page 6: ...n of a generator used for auxiliary power to the electrical installation of a building must be performed by a qualified electrician and in conformity to the provisions of the applicable laws and norms...

Page 7: ...ustible and explosive After stopping the machine you must handle the remaining fuel correctly and meet local environmental requirements To dispose of residual fluids proceed as follows Close the fuel...

Page 8: ...ouching Keep away from the machine Exhaust emissions are harmful to health of body No naked fire near the machine Do not connect with the electricity system Danger Electrical shock 2 COMPONENT IDENTIF...

Page 9: ...a time If the engine fails to start release the switch and wait 10 seconds before operating the starter again 2 Recoil Starter To start the engine pull the starter grip lightly until resistance is fel...

Page 10: ...ed OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again The circuit breaker may be us...

Page 11: ...electrical current from the generator to feedback into the utility lines Such feedback may electrocute utility company workers or others who contact the lines during a power outage Consult the utilit...

Page 12: ...mmediately Disconnect the appliance and determine whether the problem is the appliance or if the rated load capacity of the generator has been exceeded Make sure that the electrical rating of the tool...

Page 13: ...generator red terminal and battery negative to the generator black terminal With DC Circuit Protector With DC Fuse DC Circuit Protector or DC Fuse The DC circuit protector or DC Fuse automatically sh...

Page 14: ...negative terminal 4 Disconnect the positive battery cable from the generator positive terminal 5 Disconnect the other end of the positive battery cable to the battery positive terminal 6 Connect the v...

Page 15: ...n detergent and 2 stroke engine oils will damage the engine and are not recommended Check the oil level BEFORE EACH USE with the generator on a level surface with the engine stopped Use 4 stroke oil o...

Page 16: ...closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avoid repeate...

Page 17: ...performance problems Gasoline containing ethanol may be marketed under the name Gasohol Methanol methyl or wood alcohol Gasoline containing methanol must contain cosolvents and corrosion inhibitors t...

Page 18: ...o the START position and hold it there for 5 seconds or until the engine starts NOTICE Operating the starter motor for more than 5 seconds can damage the motor If the engine fails to start release the...

Page 19: ...3 months or 50 Hrs 3 Every 6 months or 100 Hrs 3 Every year or 300 Hrs 3 ITEM Engine oil Check level o Change o o Air cleaner Check o Clean o 1 Sediment Cup Clean o Spark plug Check Clean o Spark arr...

Page 20: ...s tool kit with the generator NOTE Diagrams may vary according to the types 3 Engine oil change Drain the oil while the engine is warm to assure complete and rapid draining 1 Remove the drain plug and...

Page 21: ...g gasoline or flammable solvent to clean the filter element can cause a fire or explosion Use only soapy water or nonflammable solvent NOTICE Never run the generator without the air cleaner Rapid engi...

Page 22: ...mable or high flash point solvent 3 Reinstall O ring and sediment cup 4 Turn the fuel valve ON and check for leaks 6 Spark Plug Service Recommended spark plugs F5T or F6TC or F7TJC or other equivalent...

Page 23: ...w spark plug tighten I 2 turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten I 8 1 4 turn after the spark plug seats to compress the washer NOTICE The spar...

Page 24: ...diment cup 1 year or more Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl Drain the fuel sediment cup Remove the spark plug Put a tablespoon of engine oil into th...

Page 25: ...ip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect i...

Page 26: ...nite To check 1 Remove the spark plug cap and clean any dirt from around the spark plug 2 Remove the spark plug and install the spark plug in the plug cap 3 Set the plug side electrode on the cylinder...

Page 27: ...e AC circuit breaker ON Check the electrical appliance or equipment for any defects YES NO Take the generator to an authorized generator dealer NO Replace the electrical appliance or equipment Take th...

Page 28: ...28 10 CIRCUIT DIAGRAM...

Page 29: ...wer PRP 5 0kW AC max output power 5 5k W Max Power factor 1 0 Rated output 20 8A Performance class G1 Quality class B Max temperature 40o C Max altitude 1000m Protection class IP23M DC output 12V 8 3A...

Page 30: ...echnical file Michel Krebs Philippe MARIE PDG EN60204 1 2018 EN 55012 2007 A1 2009 EN 61000 6 1 2007 Complies with the provisions of the Directive machinery 2006 42 CE and national laws transposing it...

Page 31: ...user manual Due to our policy of continuous product improvement we reserve the right to alter or change specifications without notice Consequently the product may be different from the information co...

Page 32: ...fore dropping off the machine Go to the repair station with the complete machine packed accompanied by the purchase invoice and the station support sheet downloadable after the service request is comp...

Page 33: ...ssary for repairs and more generally the costs related to the immobilization of the product The costs of a second opinion established by a third party following an estimate by a SWAP Europe repair sta...

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