Fein ABOP 6, Repair Instructions

Page 1: ...0 13 2 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 1 69 Version 1 Repair inst...

Page 2: ...tion FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 2 69 Version 1 1 Models described 2 Technical data 3 Provisions 4 Tools required 5 Lubricants and auxiliary s...

Page 3: ...trial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 3 69 Version 1 These instructions describe how to repair the following models Model Orde...

Page 4: ...a The complete technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lu...

Page 5: ...hecked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs Only use original FEIN spare par...

Page 6: ...gauge Cable hooks Circlip pliers Special tools Unlocking tool Arbor Sleeve Inner diameter 55 mm Outer diameter 65 mm Sleeve Inner diameter 15 mm Outer diameter 25 mm Sleeve Inner diameter 7 mm Outer d...

Page 7: ...s all rights of disposal such as copying and circulation C SC_CSSM 2012 08 7 69 Version 1 4 Tools required Special tools Unlocking tool FEIN recommends using this unlocking tool because it is designed...

Page 8: ...69 Version 1 5 Lubricants and auxiliary substances required Lubricants ABOP 6 Grease 0 40 101 0100 4 12 g Gearbox ABOP 10 Grease 0 40 101 0100 4 12 g Gearbox Grease 0 40 205 0000 2 Bearing journal of...

Page 9: ...ights of disposal such as copying and circulation C SC_CSSM 2012 08 9 69 Version 1 6 Disassembly 1 Remove battery 2 Clamp socket wrench in drill chuck 3 Firmly hold drill shaft with open ended spanner...

Page 10: ...ecially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 10 69 Version 1 6 Disassembly 1 Remove screws from gearbox head...

Page 11: ...rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 11 69 Version 1 1 Loosen screws on upper housing section and remove this section 2 Remove clam...

Page 12: ...8 12 69 Version 1 1 Remove plug on motor 2 Pull shrink fit hose slightly to the right and press out individual cables over fixing mechanism on air guide ring 3 Press motor cable out of plug with unloc...

Page 13: ...especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 13 69 Version 1 1 Press switch cable out of plug with unlock...

Page 14: ...of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 14 69 Version 1 6 Disassembly Tool Ball bearing puller 19 mm Drawing off socket...

Page 15: ...rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 15 69 Version 1 6 Disassembly ABOP 6...

Page 16: ...al such as copying and circulation C SC_CSSM 2012 08 16 69 Version 1 1 Prise intermediate bearing off gearbox head 2 Pull out ball bearing 3 Dismantle circlip 4 Remove spur gear along with spring wash...

Page 17: ...f disposal such as copying and circulation C SC_CSSM 2012 08 17 69 Version 1 1 Remove clutch ring and rollers 2 Dismantle circlip 3 Press shaft out of gearbox head along with ball bearing 4 Take plast...

Page 18: ...ts registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 18 69 Version 1 1 Dismantle circlip 2 Press ball bearing down and off shaft 6 Disassembly ABOP 6 T...

Page 19: ...uch as copying and circulation C SC_CSSM 2012 08 19 69 Version 1 1 Prise intermediate bearing off gearbox head 2 Pull out ball bearing 3 Dismantle circlip 4 Drive out intermediate gear shaft 6 Disasse...

Page 20: ...ustrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 20 69 Version 1 1 Remove spur gear along with spring washer 2 Remove clutch ring and r...

Page 21: ...ins all rights of disposal such as copying and circulation C SC_CSSM 2012 08 21 69 Version 1 1 Press shaft out of gearbox head along with ball bearing 2 Take plastic washer off shaft 3 Dismantle circl...

Page 22: ...registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 22 69 Version 1 1 Press ball bearing down and off shaft 2 Press gear wheel down and off shaft 6 Disa...

Page 23: ...rial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 23 69 Version 1 1 Prise intermediate bearing off gearbox head 2 Drive out shafts 3 Remove...

Page 24: ...2012 08 24 69 Version 1 1 Remove plate 2 Pull off switch pushbutton WARNING Parts may jump out When levering hold hand over leaf springs 3 Prise leaf springs opposite switch pushbutton out slightly 4...

Page 25: ...ins all rights of disposal such as copying and circulation C SC_CSSM 2012 08 25 69 Version 1 1 Pull out ball bearing 2 Dismantle circlip 3 Remove gear wheel and spring washer 6 Disassembly ABOP 13 2 T...

Page 26: ...hts registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 26 69 Version 1 1 Remove clutch ring and rollers 2 Pull ball bearing out of gearbox head 3 Disman...

Page 27: ...ration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 27 69 Version 1 1 Press shaft out of gearbox head along with ball bearing 2 Take plastic washer off shaft 6...

Page 28: ...rial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 28 69 Version 1 1 Press ball bearing down and off shaft 6 Disassembly ABOP 13 2 Tool Circ...

Page 29: ...rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 29 69 Version 1 1 Pull out ball bearing 2 Press gear wheel down and off shaft 6 Disassembly A...

Page 30: ...f industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 30 69 Version 1 1 Press gear wheel down and off shaft 6 Disassembly ABOP 13 2 Too...

Page 31: ...strial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 31 69 Version 1 1 Dismantle circlip 2 Pull out draw key 3 Take off washer 4 Take gear w...

Page 32: ...6 10 13 2 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 32 69 Version 1 7 Asse...

Page 33: ...tains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 33 69 Version 1 WARNING Incorrect assembly will damage the device Motor shaft must be supported when pressing e g using a...

Page 34: ...h as copying and circulation C SC_CSSM 2012 08 34 69 Version 1 WARNING Incorrect assembly will damage device Motor shaft must be supported when pressing e g using an arbor 1 Slide sealing ring on to m...

Page 35: ...h as copying and circulation C SC_CSSM 2012 08 35 69 Version 1 1 Press bearing on to shaft 2 Fit circlip NOTE Use a new circlip for assembly 3 Slide plastic washer on to shaft NOTE The flat side of th...

Page 36: ...ial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 36 69 Version 1 1 Press shaft in to gearbox head 2 Fit circlip 7 Assembly ABOP 6 Tool Arbo...

Page 37: ...ecially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 37 69 Version 1 1 Slide clutch ring on to shaft 2 Insert rollers...

Page 38: ...rights of disposal such as copying and circulation C SC_CSSM 2012 08 38 69 Version 1 1 Slide spring washer on to shaft 2 Insert spur gear 3 Fit circlip NOTE Use a new circlip for assembly 4 Press bea...

Page 39: ...istration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 39 69 Version 1 7 Assembly ABOP 6 1 Fill gearbox with grease 12 g 2 Apply Loctite 5188 surface sealant 3...

Page 40: ...as copying and circulation C SC_CSSM 2012 08 40 69 Version 1 1 Press bearing on to shaft 2 Fit circlip NOTE Use a new circlip for assembly 3 Slide plastic washer on to shaft NOTE The flat side of the...

Page 41: ...industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 41 69 Version 1 1 Press shaft in to gearbox head 2 Fit circlip 7 Assembly ABOP 10 T...

Page 42: ...l rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 42 69 Version 1 1 Press gear wheel on to shaft 2 Press bearing in to gearbox head 7 Assembly...

Page 43: ...ecially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 43 69 Version 1 1 Slide clutch ring on to shaft 2 Insert rollers...

Page 44: ...all rights of disposal such as copying and circulation C SC_CSSM 2012 08 44 69 Version 1 1 Slide spring washer on to shaft 2 Insert spur gear 3 Fit circlip NOTE Use a new circlip for assembly 4 Press...

Page 45: ...egistration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 45 69 Version 1 1 Place washer on intermediate gear shaft 2 Press ball bearing as far as stop on shaft...

Page 46: ...istration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 46 69 Version 1 1 Fill gearbox with grease 12 g 2 Apply Loctite 5188 surface sealant 3 Fit intermediate...

Page 47: ...rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 47 69 Version 1 1 Press gear wheel on to shaft 2 Press bearing in to gearbox head 7 Assembly...

Page 48: ...ial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 48 69 Version 1 1 Press gear wheel on to shaft 2 Press bearing on to shaft 7 Assembly ABOP...

Page 49: ...as copying and circulation C SC_CSSM 2012 08 49 69 Version 1 1 Press bearing on to shaft 2 Fit circlip NOTE Use a new circlip for assembly 3 Slide plastic washer on to shaft NOTE The flat side of the...

Page 50: ...ndustrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 50 69 Version 1 1 Press shaft in to gearbox head 2 Fit circlip 7 Assembly ABOP 13 2...

Page 51: ...ially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 51 69 Version 1 1 Insert clutch ring 2 Insert rollers in clutch ri...

Page 52: ...s copying and circulation C SC_CSSM 2012 08 52 69 Version 1 1 Coat recesses for the draw keys in the guide sleeve with a little grease 2 Slide sleeve a little in to guide sleeve 3 Insert draw keys in...

Page 53: ...rights of disposal such as copying and circulation C SC_CSSM 2012 08 53 69 Version 1 1 Lubricate the drive holes with a little grease 2 Insert balls in holes 3 Slide gear wheels on to drive NOTE The...

Page 54: ...n FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 54 69 Version 1 1 Fit circlip 2 Insert draw key in drive 3 Press draw keys outwards The drive can then be easily...

Page 55: ...disposal such as copying and circulation C SC_CSSM 2012 08 55 69 Version 1 1 Insert spring washer 2 Insert gear wheel with drive Turn drive s gear wheel until cams of gear wheel sit in recesses in the...

Page 56: ...69 Version 1 1 Fit conical sleeve to drill shaft 2 Fit circlip to conical sleeve 3 Fit pull on taper on circlip 4 Apply pressure and press down pull on taper 5 Check that circlip is seated correctly...

Page 57: ...2012 08 57 69 Version 1 1 Insert plastic bolt as shown 2 Insert right hand metal bolt half way in to right hand hole 3 Insert both leaf springs in right hand metal bolt and in groove of guide sleeve...

Page 58: ...retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 58 69 Version 1 1 Insert switch pushbutton 2 Insert plate 3 Press ball bearing on to shaft 4 Test gear changeover befo...

Page 59: ...stration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 59 69 Version 1 1 Fill gearbox with grease 25 g 2 Apply Loctite 5188 surface sealant 3 Fit intermediate b...

Page 60: ...ying and circulation C SC_CSSM 2012 08 60 69 Version 1 1 Check springs of battery plug contacts If necessary press the spring up a little 2 Fit air guide ring on to motor NOTE The recess with the dete...

Page 61: ...Version 1 1 Insert motor in to lower section of housing with air guide ring 2 Insert black motor cable at bottom 3 Insert switch in to lower section of housing Place thin cables on top of black cable...

Page 62: ...ch as copying and circulation C SC_CSSM 2012 08 62 69 Version 1 1 Insert cables in plug as shown Check whether cables are secure in the plug 2 Individually press motor plug s cables over fixing mechan...

Page 63: ...ll rights of disposal such as copying and circulation C SC_CSSM 2012 08 63 69 Version 1 1 Insert clamping piece in lower section of housing NOTE The same switch is also used by tools with potentiomete...

Page 64: ...of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 64 69 Version 1 Tool Torx 20 screwdriver 1 Fit upper section of housing and scr...

Page 65: ...ch as copying and circulation C SC_CSSM 2012 08 65 69 Version 1 7 Assembly 1 Fit drill chuck and screw in place 2 Clamp socket wrench in drill chuck 3 Firmly hold drill shaft with open ended spanner 4...

Page 66: ...with test board Battery plug contacts have come loose Check components Motor is running out of round Speed fluctuates Bearing gearbox is defective Check components Motor only turning in one direction...

Page 67: ...al tool for electrical troubleshooting You can use the test board for ASCS 4 8 6 3 ASCT 14 18 ASCM ABOP 6 10 13 2 Since the motor cannot be tested directly you can use the test board to check the func...

Page 68: ...Pin 1 Battery data Passage 10 Battery data blue Pin 6 Right left Passage Position 1 1 M Position 2 10 Pin 4 Pin 5 Speed potentiometer total resistance Resistor 20 k 4 k Pin 4 Pin 2 Speed potentiometer...

Page 69: ...13 2 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2012 08 69 69 Version 1 9 Connectio...