Fein ASCD 18-W2, Repair Instructions

Page 1: ...instructions C SC_CSSM Version 1 0 2014 07 09 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page...

Page 2: ...ase of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 2 of 33 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 L...

Page 3: ...served by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 3 of 33 These instructions describe how to repair the follo...

Page 4: ...hnical data The complete technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair...

Page 5: ...ctrical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in seriou...

Page 6: ...strial rights registration FEIN retains all rights of disposal such as copying and circulation Page 6 of 33 Standard tools Special tool Torx T10 Assembly aid 6 41 22 121 01 0 Cross tip screwdriver Sle...

Page 7: ...SM Version 1 0 2014 07 09 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 7 of 33 Lubricants G...

Page 8: ...case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 8 of 33 Disassembling motor housing 1 Press catch 1 and pull battery off tool 2 Loosen f...

Page 9: ...ially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 9 of 33 Disassembling motor housing 1 Unscrew the seven screws 1 and take off m...

Page 10: ...7 09 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 10 of 33 Disassembling motor housing 1 Re...

Page 11: ...pecially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 11 of 33 Disassembling tool holder applies to ASCD 18 W4 1 Remove circlip 1...

Page 12: ...l such as copying and circulation Page 12 of 33 Disassembling the gearbox 1 Pull gearbox and gearbox housing 1 off armature 2 Pull gearbox housing 1 off gearbox 2 and remove tool holder 3 NOTE Alterna...

Page 13: ...rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 13 of 33 Disassembling gearbox housing 1 Remove d...

Page 14: ...specially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 14 of 33 Disassembling brush holder set 1 Lift four tension springs 1 of br...

Page 15: ...2014 07 09 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 15 of 33 Disassembling switch 1 Un...

Page 16: ...specially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 16 of 33 Disassembling motor 1 Pull stator 1 off armature Caution Risk of c...

Page 17: ...on FEIN retains all rights of disposal such as copying and circulation Page 17 of 33 Assembling gearbox housing 1 Insert disc 1 into gearbox housing NOTE Curve of disc must face down 2 Insert ball 2 i...

Page 18: ...f disposal such as copying and circulation Page 18 of 33 Assembling gearbox housing 1 Coat gearbox 1 with 4g of grease and insert into gearbox housing 2 Slide armature 2 into stator 3 The recess 4 mus...

Page 19: ...rights registration FEIN retains all rights of disposal such as copying and circulation Page 19 of 33 Assembling gearbox 1 Slide armature 1 into gearbox 2 2 Solder red cable 3 of brush holder set on t...

Page 20: ...ved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 20 of 33 Assembling brush holder set 1 Lift the four tension s...

Page 21: ...9 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 21 of 33 Assembling brush holder set 1 Push...

Page 22: ...on 1 0 2014 07 09 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 22 of 33 Assembling gearbox...

Page 23: ...eserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 23 of 33 Assembling motor 1 Lift the four tension springs...

Page 24: ...0 2014 07 09 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 24 of 33 Assembling motor housing...

Page 25: ...IN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 25 of 33 Assembling motor housing 1 Route white cable 1 in grooves prov...

Page 26: ...y in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 26 of 33 Assembling motor housing 1 Place ferrite ring 1 in the correct position 2...

Page 27: ...isposal such as copying and circulation Page 27 of 33 Assembling motor 1 Recess 1 on stator and raised section of gearbox 2 must engage in lower half of motor housing 4 Important Note position 3 of ge...

Page 28: ...s reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 28 of 33 Assembling motor housing 1 Screw down motor ho...

Page 29: ...f industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 29 of 33 Assembling housing 1 Screw down gearbox housing with four screws 1 1 3 Nm 0 4 Nm 2 Fi...

Page 30: ...ustrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 30 of 33 Disassembling tool holder applies to ASCD 18 W4 1 Slide sleeve 1 on to tool holder 2 Slide...

Page 31: ...istration FEIN retains all rights of disposal such as copying and circulation Page 31 of 33 Assembling battery 1 Slide battery 1 on to tool NOTE If the tool does not start up during the function test...

Page 32: ...W4 8 Troubleshooting C SC_CSSM Version 1 0 2014 07 09 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulat...

Page 33: ...W4 9 Connection diagram C SC_CSSM Version 1 0 2014 07 09 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circul...