Fein BLK1.3TE, Repair Instructions

Page 1: ...structions C SC_CSSM 2012 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 1 38 BLK 1 3TE CSE 1 6...

Page 2: ...case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 2 38 Contents 1 Models described 2 Technical data 3 Provisions 4 Tools required 5 Lubricants...

Page 3: ...industrial rights registration FEIN retains all rights of disposal such as copying and circulation 3 38 1 Models described These instructions describe how to repair the following models Model Order n...

Page 4: ...a The complete technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lu...

Page 5: ...ked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs Only use original FEIN spare parts...

Page 6: ...h as copying and circulation 6 38 4 Tools required Standard tools Open ended spanner WAF 30 Plastic hammer Screwdriver Torx 15 Flat nose pliers Long nosed pliers Circlip pliers Punch Arbor press Cable...

Page 7: ...ns all rights of disposal such as copying and circulation 7 38 5 Lubricants and auxiliary substances required Lubricants Grease 0 40 108 0400 8 15 g Gearbox needle bearing ball bearing Grease 0 40 119...

Page 8: ...erved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 8 38 4 Disassembly Before starting to remove the motor or gearbox...

Page 9: ...dustrial rights registration FEIN retains all rights of disposal such as copying and circulation 9 38 4 1 Disassembly Motor 1 Remove screws and lift off cover 2 Unscrew carbon holder 3 Unscrew tractio...

Page 10: ...sal such as copying and circulation 10 38 4 2 Disassembly Separating motor and gearbox 1 Remove screws 2 Remove gearbox housing with armature from motor housing 3 Remove sealing ring from intermediate...

Page 11: ...of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 11 38 4 3 Disassembly Field coil 1 Loosen and remove screws on field coil 2 Drive field coil out o...

Page 12: ...ghts of disposal such as copying and circulation 12 38 4 4 Disassembly Armature and intermediate bearing 1 Press armature out of intermediate bearing 2 Remove ball bearing and sealing ring from armatu...

Page 13: ...stration FEIN retains all rights of disposal such as copying and circulation 13 38 4 5 Disassembly Gear wheel eccentric shaft 1 Remove circlip gear wheel and feather key 2 Remove circlip and drive ecc...

Page 14: ...dustrial rights registration FEIN retains all rights of disposal such as copying and circulation 14 38 4 7 Disassembly Gearbox housing plunger BLK 1 3 TE CSE 1 Remove retainer nut with open ended span...

Page 15: ...ustrial rights registration FEIN retains all rights of disposal such as copying and circulation 15 38 4 7 Disassembly Plunger BLK 1 3 TE CSE 1 Loosen retainer nut and remove cutting head with punch an...

Page 16: ...industrial rights registration FEIN retains all rights of disposal such as copying and circulation 16 38 4 8 Disassembly Gearbox housing plunger BLK 1 6 LE 1 Remove retainer nut with open ended spanne...

Page 17: ...e of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 17 38 4 8 Disassembly Plunger BLK 1 6 LE 1 Loosen retainer nut and remove bearing sleeve with di...

Page 18: ...registration FEIN retains all rights of disposal such as copying and circulation 18 38 4 9 Disassembly Gearbox housing plunger BLK 1 6E 1 Loosen retainer nut and remove cutting head with die and punch...

Page 19: ...y FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 19 38 4 9 Disassembly Cutting head BLK 1 6E 1 Remove screw with O ring 2...

Page 20: ...industrial rights registration FEIN retains all rights of disposal such as copying and circulation 20 38 4 6 Disassembly Gearbox housing plunger BLK 2 0E 1 Remove retainer nut with open ended spanner...

Page 21: ...rights registration FEIN retains all rights of disposal such as copying and circulation 21 38 4 7 Disassembly Plunger BLK 2 0E 1 Remove bearing sleeve with die and plunger 2 Remove plunger and punch f...

Page 22: ...pair instructions C SC_CSSM 2012 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 22 38 5 Assembl...

Page 23: ...rights of disposal such as copying and circulation 23 38 5 1 Assembly Complete plunger BLK 1 3 TE CSE 1 Connect upper and lower sections of plunger 2 Connect punch to upper and lower sections of plung...

Page 24: ...pecially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 24 38 5 1 Assembly Die and plunger gearbox housing 1 3 TE CSE 1 Insert fully asse...

Page 25: ...ndustrial rights registration FEIN retains all rights of disposal such as copying and circulation 25 38 5 2 Assembly Cutting head BLK 1 6E 1 Insert die in cutting head Only fits in one position 2 Fit...

Page 26: ...ains all rights of disposal such as copying and circulation 26 38 5 2 Assembly Die punch gearbox housing BLK 1 6E 1 Fit punch in lower section of plunger and insert in pre fitted cutting head 2 Slide...

Page 27: ...especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 27 38 5 3 Assembly Bearing sleeve die BLK 1 6 LE 1 Fit die on support pin 2 Ins...

Page 28: ...isposal such as copying and circulation 28 38 5 4 Assembly Complete plunger BLK 1 6 LE 1 Bearing sleeve with die punch plunger lower section 2 Connect punch to upper and lower sections of plunger 3 In...

Page 29: ...pecially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 29 38 5 4 Assembly Plunger gearbox housing BLK 1 6 LE 1 Insert fully assembled pl...

Page 30: ...especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 30 38 5 1 Assembly Bearing sleeve die BLK 2 0E 1 Fit die on support pin 2 Inse...

Page 31: ...disposal such as copying and circulation 31 38 5 2 Assembly Complete plunger BLK 2 0E 1 Bearing sleeve with die punch plunger lower section 2 Connect punch to upper and lower sections of plunger 3 Ins...

Page 32: ...especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 32 38 5 3 Assembly Plunger gearbox housing 2 0E 1 Insert fully assembled plung...

Page 33: ...gistration FEIN retains all rights of disposal such as copying and circulation 33 38 5 3 Assembly Eccentric shaft 1 Fit drive together with needle bearing in plunger 2 Insert eccentric shaft into gear...

Page 34: ...of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 34 38 5 4 Assembly Gear wheel intermediate gear 1 Fit feather key 2 Fit gear wheel on eccentric s...

Page 35: ...copying and circulation 35 38 5 5 Assembly Armature and intermediate bearing 1 Press ball bearing on to collector side of armature 2 Press sealing ring on to fan wheel side 3 Press ball bearing on to...

Page 36: ...ts registration FEIN retains all rights of disposal such as copying and circulation 36 38 5 6 Assembly Motor field coil 1 Insert cable in field coil and fit field coil ID number must be on slide switc...

Page 37: ...rights registration FEIN retains all rights of disposal such as copying and circulation 37 38 5 7 Assembly Motor armature and intermediate bearing 1 Insert air guide ring in housing 2 Fit both protec...

Page 38: ...IN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 38 38 5 8 Assembly Carbon holder 1 Note cable routing 2 Fit carbon holder fi...

Page 39: ...s all rights of disposal such as copying and circulation 39 38 5 9 Assembly Switch mains cable 1 Connect motor cable to electronic unit 2 Insert electronic unit in housing NOTE Ensure that switch enga...

Page 40: ...rights of disposal such as copying and circulation 40 38 5 10 Assembly Motor gearbox housing 1 Place sealing ring on intermediate bearing 2 Seal sealing surface between intermediate bearing and gearbo...

Page 41: ...instructions C SC_CSSM 2012 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 41 38 8 Connection d...