Fein GSZ11-320PRL, Repair Instructions

Page 1: ...L GSZ 11 90 PERL Repair instructions C SC_CSSM Version 1 0 2015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying...

Page 2: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 53 1 Models described 2 Technical data 3 Notes and requirement...

Page 3: ...eserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 53 These repair instructions describe how to repair the...

Page 4: ...technical data can be found in the operating instructions for the model Tests Up to date test data and test instructions after repair can be found on the FEIN Extranet Customer Service Repair Guides L...

Page 5: ...al and electrical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result...

Page 6: ...6 41 04 150 00 8 Arbor press Pressure piece 6 41 22 003 00 0 Punch 5 mm diameter Assembly aid 6 41 22 121 01 0 Flat material 45 mm x 20 mm x 5 mm Clamping sleeve 19 mm 6 41 07 019 00 7 Open ended spa...

Page 7: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 7 of 53 Standard tools Special tools Sleeve 80 mm inner diameter 90 mm outer di...

Page 8: ...quired C SC_CSSM Version 1 0 2015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 53...

Page 9: ...015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 9 of 53 Removing the handle 1 Unscrew...

Page 10: ...hts of disposal such as copying and circulation Page 10 of 53 Removing the handle 1 Unscrew the screw 1 2 Remove the cable clamping piece 2 3 Remove the terminals 3 4 Open the terminals 4 and remove t...

Page 11: ...y in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 11 of 53 Removing the electronics 1 Open the terminals 1 and remove the cables 2 Simu...

Page 12: ...ns all rights of disposal such as copying and circulation Page 12 of 53 Removing the carbon brush on both sides 1 Unscrew the screw 1 2 Remove the cover 2 3 Lift up the tension spring 3 from the carbo...

Page 13: ...reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 13 of 53 Removing the gearbox housing 1 Unscrew the four s...

Page 14: ...on 1 0 2015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 53 Removing the stator 1...

Page 15: ...tains all rights of disposal such as copying and circulation Page 15 of 53 Removing the armature applies to GSZ 11 320PRL GSZ 11 320PERL 1 Pull the intermediate gearbox with armature 1 off the collar...

Page 16: ...EIN retains all rights of disposal such as copying and circulation Page 16 of 53 Removing the armature applies to GSZ 11 90PERL 1 Pull the intermediate gearbox with armature 1 off the collar bearing 2...

Page 17: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Page 17 of 53 Removing the armature 1 Remove the rubber socket 1 2 Pull off the magnet 2 The magnet is d...

Page 18: ...ons FEIN retains all rights of disposal such as copying and circulation Page 18 of 53 Removing the intermediate gearbox 1 Remove the circlip 1 2 Press the grooved ball bearing out of the intermediate...

Page 19: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 19 of 53 Removing the collar bearing applies to GSZ 11 320PERL GS...

Page 20: ...ications FEIN retains all rights of disposal such as copying and circulation Page 20 of 53 Removing the collar bearing applies to GSZ 11 320PERL GSZ 11 320PRL 1 Unscrew the sleeve 1 left handed thread...

Page 21: ...N retains all rights of disposal such as copying and circulation Page 21 of 53 Removing the collar bearing applies to GSZ 11 90PERL 1 Unscrew the sleeve 1 left handed thread 2 Unscrew the screw 2 and...

Page 22: ...s reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 53 Removing the collar bearing applies to GSZ 11 90...

Page 23: ...rty rights applications FEIN retains all rights of disposal such as copying and circulation Page 23 of 53 Removing the shaft 1 Remove the circlip 1 2 Press off the grooved ball bearing 2 3 Remove the...

Page 24: ...lications FEIN retains all rights of disposal such as copying and circulation Page 24 of 53 Fitting the shaft 1 Insert the disc 1 2 Soak the felt ring 2 in oil 3 Insert the felt ring 2 4 Insert the di...

Page 25: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation Page 25 of 53 Fitting the collar bearing applies to GSZ 11 320PERL GSZ 11 320PRL 1 Press the shaft 1 into the...

Page 26: ...ains all rights of disposal such as copying and circulation Page 26 of 53 Fitting the collar bearing applies to GSZ 11 320PERL GSZ 11 320PRL 1 Screw the clutch part 1 hand tight onto the shaft 2 Inser...

Page 27: ...isposal such as copying and circulation Page 27 of 53 Fitting the collar bearing applies to GSZ 11 90PERL 1 Attach the gear wheel 1 2 Fit the disc and screw in the cylinder head screw 2 1 2 Nm 3 Screw...

Page 28: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Page 28 of 53 Fitting the intermediate gearbox 1 Coat the sealing ring 1 with oil 2 Insert sealing rin...

Page 29: ...g and circulation Page 29 of 53 Fitting the armature applies to GSZ 11 320PERL GSZ 11 320PRL 1 Press the grooved ball bearing 1 onto the armature 2 Press the armature into the intermediate gearbox 2 3...

Page 30: ...tting the armature GSZ 11 90PERL 1 Press the grooved ball bearing 1 onto the armature 2 Press the armature into the intermediate gearbox 2 3 Press the sealing ring 3 onto the armature 4 Carefully pres...

Page 31: ...osal such as copying and circulation Page 31 of 53 Fitting the stator 1 Slide the stator 1 into the housing in the correct position Use the ID number 2 to align the stator 2 Carefully guide the cables...

Page 32: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 32 of 53 Fitting the stator 1 Insert the pressure piece 1 and press in the...

Page 33: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 33 of 53 Fitting the collar bearing applies to GSZ 11 320 PRL GSZ 11 320 PERL 1...

Page 34: ...d by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 34 of 53 Fitting the collar bearing applies to GSZ 11 90 PERL 1 Co...

Page 35: ...FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 35 of 53 Fitting the collar bearing 1 Slide the collar bearing 1 with...

Page 36: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 36 of 53 Fitting the carbon brushes applies to GSZ 11 230 V on both sides 1 Insert the b...

Page 37: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 37 of 53 Fitting the carbon brushes applies to GSZ 11 120 V on both sides 1 Insert the b...

Page 38: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation Page 38 of 53 Fitting the carbon brushes GSZ 11 110 V on both sides 1 Insert the brush holder 1 2 Connect t...

Page 39: ...rty rights applications FEIN retains all rights of disposal such as copying and circulation Page 39 of 53 Fitting the switch 1 Screw the cable 1 of the electronics onto the switch as shown in the conn...

Page 40: ...applications FEIN retains all rights of disposal such as copying and circulation Page 40 of 53 Fitting the switch WSG 11 120 V 1 Screw the two cables 1 of the electronics onto the switch as shown in t...

Page 41: ...n Page 41 of 53 Fitting the carbon brushes on both sides 1 Insert the carbon brush 1 in the correct position PLEASE NOTE The machine can be damaged by brush fire if the cable is laid incorrectly Do no...

Page 42: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 42 of 53 Fitting the electronics 1 Lay the cable 1 and 2 2 Insert the elec...

Page 43: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Page 43 of 53 Fitting the electronics 1 Open the respective terminal 1 and connect the cables The cables...

Page 44: ...ng and circulation Page 44 of 53 Fitting the handle applies to GSZ 11 110 V 120 V 230 V 1 Fit the lower section of the handle 1 2 Connect the switch and the cable with plug to the terminal 2 as shown...

Page 45: ...h as copying and circulation Page 45 of 53 Fitting the handle applies to GSZ 11 110 V 120 V 230 V 1 Connect the cable of the electronics and the cable with plug to the terminal 1 as shown in the conne...

Page 46: ...SC_CSSM Version 1 0 2015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 46 of 53 Fitting...

Page 47: ...copying and circulation Page 47 of 53 Fitting the handle PLEASE NOTE Ensure that none of the stranded wires are crushed when closing the cover 1 Fit the upper section of the handle 1 2 Tighten the sc...

Page 48: ...GSZ 11 90 PERL 8 Connection diagram C SC_CSSM Version 1 0 2015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying...

Page 49: ...GSZ 11 90 PERL 8 Connection diagram C SC_CSSM Version 1 0 2015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying...

Page 50: ...GSZ 11 90 PERL 8 Connection diagram C SC_CSSM Version 1 0 2015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying...

Page 51: ...GSZ 11 90 PERL 8 Connection diagram C SC_CSSM Version 1 0 2015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying...

Page 52: ...GSZ 11 90 PERL 8 Connection diagram C SC_CSSM Version 1 0 2015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying...

Page 53: ...GSZ 11 90 PERL 8 Connection diagram C SC_CSSM Version 1 0 2015 12 14 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying...