Fein GWP10, Repair Instructions

Page 1: ...air instructions C SC_CSSM Version 1 0 2016 02 02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Pag...

Page 2: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 39 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required...

Page 3: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 39 These repair instructions describe how to r...

Page 4: ...data All the technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lub...

Page 5: ...raining Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks t...

Page 6: ...009 01 3 Slotted screwdriver small Drawing off socket cap 6 41 04 150 00 8 Combination pliers Chuck cone with 16 mm diameter 6 41 07 016 00 1 Plastic hammer Chuck cone with 17 mm diameter 6 41 07 017...

Page 7: ...n 1 0 2016 02 02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 7 of 39 Standard tools Sleeve 8...

Page 8: ...quired C SC_CSSM Version 1 0 2016 02 02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 39...

Page 9: ...plications FEIN retains all rights of disposal such as copying and circulation Page 9 of 39 Removing the handle half shell 1 Unscrew the countersunk screw 1 2 Remove the switch pushbutton 2 3 Unscrew...

Page 10: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 10 of 39 Removing the handle half shell 1 Unscrew the screw 1 2 Remove the cable clamping piece...

Page 11: ...irculation Page 11 of 39 Removing the carbon brushes 1 Lift the spring 1 to one side on both sides 2 Pull out the carbon brush 2 on both sides 3 Pull off the female push on connector 3 on both sides 4...

Page 12: ...retains all rights of disposal such as copying and circulation Page 12 of 39 Removing the speed setting switch 1 Actuate the terminal 1 and simultaneously pull out both stranded wires 2 2 Actuate the...

Page 13: ...rights of disposal such as copying and circulation Page 13 of 39 Removing the carbon brushes and carbon brush holders 1 Loosen the two screws 1 and pull out the stranded wires 2 Actuate the terminal...

Page 14: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 39 Removing the motor housing 1 Unscrew the three screws 1 2 Remove the gearbox head 2 to...

Page 15: ...perty rights applications FEIN retains all rights of disposal such as copying and circulation Page 15 of 39 Removing the motor housing 1 Remove the air guide ring 1 2 Unscrew the two screws 2 3 Remove...

Page 16: ...ts applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 39 Removing the armature 1 Pull off the grooved ball bearing 1 2 Pull off the grooved ball bearing 2 toge...

Page 17: ...ions FEIN retains all rights of disposal such as copying and circulation Page 17 of 39 Removing the gearbox housing 1 Pull off the intermediate gearbox 1 2 Remove the seal 2 Replace the seal 2 after e...

Page 18: ...ase of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 18 of 39 Removing the gearbox housing 1 Remove the grease 1 2 Remove the spiral spring 2 3...

Page 19: ...applications FEIN retains all rights of disposal such as copying and circulation Page 19 of 39 Removing the gearbox 1 Remove the disc 1 2 Remove the disc 2 3 Remove the needle sleeve 3 Remove only de...

Page 20: ...2 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 39 Removing the shaft 1 Remove the gear...

Page 21: ...ions FEIN retains all rights of disposal such as copying and circulation Page 21 of 39 Removing the gear wheel 1 Pull off the grooved ball bearing 1 2 Press the two gear wheels Z 25 Z 38 2 off the sha...

Page 22: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 39 Removing the gear wheel 1 Press the gear wheel Z 30 1 off the shaft Z...

Page 23: ...rty rights applications FEIN retains all rights of disposal such as copying and circulation Page 23 of 39 Fitting the gearbox 1 Press the gear wheel z 30 1 onto the shaft z 8 Press on the gear wheel u...

Page 24: ...ing and circulation Page 24 of 39 Fitting the gearbox 1 Press the two gear wheels Z 25 1 onto the shaft Press the gear wheel flush onto the shaft 2 Press the two gear wheels Z 38 2 onto the shaft 3 Pr...

Page 25: ...eserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 25 of 39 Fitting the gearbox 1 Slide the gear wheel z 46 1 o...

Page 26: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 26 of 39 Fitting the gearbox 1 Press in the needle bearing 1 2 Position the disc...

Page 27: ...ications FEIN retains all rights of disposal such as copying and circulation Page 27 of 39 Fitting the gearbox housing 1 Insert all gearbox parts into the gearbox housing 2 Press in the gear wheel 1 3...

Page 28: ...ulation Page 28 of 39 Fitting the gearbox housing 1 Press in the sleeve 1 Always use a new sleeve during each fitting 2 Insert the dowel pin 2 3 Place the seal 3 on the intermediate gearbox in the cor...

Page 29: ...FEIN retains all rights of disposal such as copying and circulation Page 29 of 39 Fitting the armature 1 Press on the grooved ball bearing 1 2 Press on the grooved ball bearing 2 3 Press on the sealin...

Page 30: ...s applications FEIN retains all rights of disposal such as copying and circulation Page 30 of 39 Fitting the motor housing 1 Connect the connecting cable 1 2 Position the stator 2 in the motor housing...

Page 31: ...ase of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 31 of 39 Fitting the motor housing 1 Drive in the two screws 1 1 0 0 4 Nm 2 Position the ai...

Page 32: ...e of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 32 of 39 Fitting the housing 1 Place the gearbox housing 1 on the motor housing 2 2 Drive in...

Page 33: ...ulation Page 33 of 39 Fitting the carbon brush holders 1 Place the carbon brush holder 1 on the motor housing in the correct position on both sides 2 Fasten the carbon brush holders with the two screw...

Page 34: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 34 of 39 Fitting the carbon brush 1 Insert and connect the carbon brush 1 o...

Page 35: ...rights of disposal such as copying and circulation Page 35 of 39 Fitting the electronics 1 Slide the cable grommet 1 onto the cable with plug 2 Connect the capacitor 2 to the speed setting switch as s...

Page 36: ...ations FEIN retains all rights of disposal such as copying and circulation Page 36 of 39 Fitting the switch 1 Fit the handle half shells 1 to the motor housing 2 Connect the connecting cable to the ca...

Page 37: ...cover 1 2 Position all electronic components in the handle half shell 3 Lay all cables 4 Insert the cable clamping piece 2 and use the screw 3 to screw it in place 0 7 0 1 Nm 5 Fit the second housing...

Page 38: ...nnection diagram C SC_CSSM Version 1 0 2016 02 02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Pag...

Page 39: ...nnection diagram C SC_CSSM Version 1 0 2016 02 02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Pag...