Fein KBE30, Repair Instructions

Page 1: ...air instructions C SC_CSSM Version 1 0 2019 02 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Pag...

Page 2: ...of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 61 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubrica...

Page 3: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 61 These repair instructions describe how to r...

Page 4: ...data All the technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lub...

Page 5: ...raining Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks t...

Page 6: ...8 Bolt 20 mm in diameter Chuck cone 19 mm 6 41 07 019 00 7 Arbor press Chuck cone 22 mm 6 41 07 022 00 1 Open ended spanner Sizes 6 14 17 22 23 24 mm Chuck cone 37 mm 6 41 07 037 00 3 Slide hammer Sle...

Page 7: ...FEIN retains all rights of disposal such as copying and circulation Page 7 of 61 Standard tools Inner puller Socket wrenches 2 5 mm 3 mm 4 mm 5 mm 6 mm PH2 cross tip screwdriver Torx T10 Slotted screw...

Page 8: ...quired C SC_CSSM Version 1 0 2019 02 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 61...

Page 9: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation Page 9 of 61 Removing the cover 1 Remove the screw 1 and take off the cover 2 2 Take out the two terminals...

Page 10: ...y FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 10 of 61 Removing the cover 1 Remove the two cable ties 1 2 Remove th...

Page 11: ...sal such as copying and circulation Page 11 of 61 Removing the drill motor 1 Open the three screws 1 2 Remove the guide 2 and take off the drill motor 3 Unscrew the two caps 3 on both sides 4 Remove t...

Page 12: ...02 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 12 of 61 Removing the drill motor 1 Remov...

Page 13: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 13 of 61 Removing the armature 1 Pull off the grooved ball bearings 1 with the chuck cones a...

Page 14: ...ghts applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 61 Removing the gearbox 1 Unscrew the two screws 1 2 Unscrew the screw 2 3 Unscrew the four screws 3 an...

Page 15: ...ll rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 15 of 61 Removing the gearbox 1 Remove the cover...

Page 16: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 61 Removing the gearbox 1 Remove the grea...

Page 17: ...s all rights of disposal such as copying and circulation Page 17 of 61 Removing the gearbox 1 Remove the grooved ball bearing 1 2 Remove the circlip 2 3 Turn over the housing and pull off the circlip...

Page 18: ...ights applications FEIN retains all rights of disposal such as copying and circulation Page 18 of 61 Removing the gearbox 1 Press the shaft 1 10 mm downwards 2 Turn around the gearbox housing and pres...

Page 19: ...reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 19 of 61 Removing the gearbox 1 Remove the feather key 1 2...

Page 20: ...hts applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 61 Removing the gearbox 1 Remove the circlip 1 2 Press the sealing ring 2 and the grooved ball bearing o...

Page 21: ...EIN retains all rights of disposal such as copying and circulation Page 21 of 61 Removing the gear wheel 1 Pull off the grooved ball bearing 1 2 Remove the circlip 2 3 Pull off the gear wheel 3 4 Remo...

Page 22: ...all rights of disposal such as copying and circulation Page 22 of 61 Removing the gearbox 1 Pull off the grooved ball bearing 1 2 Remove the circlip 2 3 Pull off the grooved ball bearing 3 4 Remove t...

Page 23: ...retains all rights of disposal such as copying and circulation Page 23 of 61 Removing the shaft 1 Unscrew the two screws 1 2 Remove the circlip 2 3 Take out the spring pin the two discs and the ring 3...

Page 24: ...ll rights of disposal such as copying and circulation Page 24 of 61 Removing the motor housing 1 Remove the air guide ring 1 2 Pull the two cables 2 off the carbon brush holders 3 Unscrew the two scre...

Page 25: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 25 of 61 Removing the motor housing 1 Unscrew the two set screws 1 2 Press the carbo...

Page 26: ...s of disposal such as copying and circulation Page 26 of 61 Removing the electronics 1 Loosen the screw 1 and take off the spider 2 Unscrew the two screws 2 3 Unscrew the two screws 3 and remove the h...

Page 27: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation Page 27 of 61 Removing the electronics 1 Loosen the nut 1 and remove the earthing conductors 2 Pull off the...

Page 28: ...ll rights of disposal such as copying and circulation Page 28 of 61 Removing the electronics 1 Remove the cover 1 2 Remove the cable tie 2 3 Loosen the two screws 3 and remove the guide 4 4 Remove the...

Page 29: ...rews 1 and remove the magnet 2 Remove the two circlips 2 on both sides 3 Remove the discs 3 on both sides 4 Press the shaft 4 out of the housing There is a feather key in the shaft Press it out of the...

Page 30: ...all rights of disposal such as copying and circulation Page 30 of 61 Removing the plate 1 Remove all plugs 1 2 Loosen the nut 2 and remove it 3 Pull out the cable with cable screw connection 4 Press...

Page 31: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 31 of 61 Removing the plate 1 Remove the button...

Page 32: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 32 of 61 Removing the spider 1 Unscrew the three handles 1 2 Use flat nose pliers to hol...

Page 33: ...all rights of disposal such as copying and circulation Page 33 of 61 Fitting the housing 1 Press in the bush 1 on one side Always use a new bush 2 Insert the feather key 2 into the shaft 3 Insert the...

Page 34: ...circulation Page 34 of 61 Fitting the housing 1 Press in the second bush 1 Always use a new bush 2 Insert the discs 2 on both sides and insert the two circlips 3 on both sides 3 Position the lashing...

Page 35: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation Page 35 of 61 Fitting the housing 1 Attach the housing 1 and secure it with the screw 2 lock washer a...

Page 36: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 36 of 61 Fitting the housing 1 Thread the cable tie 1 into the guide 2 2 Insert the guide...

Page 37: ...etains all rights of disposal such as copying and circulation Page 37 of 61 Fitting the electronics 1 Secure the cable at the white mark 1 with the cable tie 2 to the guide 2 Cut off the protruding re...

Page 38: ...ion 1 0 2019 02 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 38 of 61 Fitting the electron...

Page 39: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 39 of 61 Fitting the plate 1 Insert the two buttons 1 into the switch module 2 Fit t...

Page 40: ...ase of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 40 of 61 Fitting the plate 1 Position the sealing ring 1 2 Insert the cable into the plate...

Page 41: ...ins all rights of disposal such as copying and circulation Page 41 of 61 Fitting the plate 1 Screw down the earthing screw with the earthing cables 1 2 Connect the plugs 2 of the plate to the electron...

Page 42: ...IN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 42 of 61 Fitting the handle 1 Fit the handle 1 2 Screw in the two screws...

Page 43: ...posal such as copying and circulation Page 43 of 61 Fitting the spider 1 Slide the nut 2 into the connecting piece 3 and hold it in position with the flat nose pliers 2 Insert the screw connection 1 i...

Page 44: ...0 2019 02 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 44 of 61 Fitting the spider 1 Screw...

Page 45: ...ights of disposal such as copying and circulation Page 45 of 61 Fitting the shaft 1 Grease the two rings 1 and insert them into the respective groove Always use new rings during fitting 2 Insert the p...

Page 46: ...copying and circulation Page 46 of 61 Fitting the gearbox 1 Fit the circlip 1 2 Insert the feather key 2 3 Press on the gear wheel 3 4 Fit the circlip 4 5 Press on the grooved ball bearing 5 6 Press...

Page 47: ...pying and circulation Page 47 of 61 Fitting the gear wheel 1 Press on the grooved ball bearing 1 2 Insert the feather key 2 3 Press on the gear wheel 3 4 Fit the circlip 4 5 Press on the grooved ball...

Page 48: ...of disposal such as copying and circulation Page 48 of 61 Fitting the gearbox 1 Press in the seal 1 The open side of the seal faces inward into the gearbox 2 Press in the grooved ball bearing 2 3 Fit...

Page 49: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation Page 49 of 61 Fitting the gearbox 1 Press in the shaft 1 2 Screw in the two screws 2 3 Fit the ring 3 in th...

Page 50: ...etains all rights of disposal such as copying and circulation Page 50 of 61 Fitting the gearbox 1 Insert the feather key 1 2 Press the gear wheel 2 onto the shaft 3 Fit the circlip 3 4 Press on the gr...

Page 51: ...02 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 51 of 61 Fitting the gearbox 1 Insert the...

Page 52: ...etains all rights of disposal such as copying and circulation Page 52 of 61 Fitting the gearbox 1 Insert the two pins 1 into the guide 2 Insert the gear rack 2 and secure it with the two screws 3 3 Se...

Page 53: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 53 of 61 Fitting the gearbox 1 Insert the two pins 1 2 Fit the se...

Page 54: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation Page 54 of 61 Fitting the armature 1 Press on the grooved ball bearing 1 2 Press on the grooved ball bearing...

Page 55: ...ations FEIN retains all rights of disposal such as copying and circulation Page 55 of 61 Fitting the motor housing 1 Press a carbon brush holder 1 all the way in on each side 2 Bend the connections of...

Page 56: ...osal such as copying and circulation Page 56 of 61 Fitting the motor housing 1 Insert the stator 1 into the motor housing 2 Secure the stator with the two screws 2 3 Connect the two cable shoes 3 to t...

Page 57: ...isposal such as copying and circulation Page 57 of 61 Fitting the motor 1 Attach the armature 1 to the gearbox 2 Attach the housing 2 3 Fit the two adapters 3 in the correct position on both sides and...

Page 58: ...specially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 58 of 61 Fitting the motor 1 Secure the guide 1 with the three screws and two...

Page 59: ...rights applications FEIN retains all rights of disposal such as copying and circulation Page 59 of 61 Fitting the motor 1 Position the cable tie 1 on the cable 2 Screw in the screw 3 with the earthing...

Page 60: ...e 60 of 61 Fitting the motor 1 Position the cover 1 and secure it with the screws 2 2 Secure the black cable 3 to the cover 1 with two cable ties 3 Connect the cables to the terminals 4 as shown in th...

Page 61: ...nnection diagram C SC_CSSM Version 1 0 2019 02 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Pag...