Fein WBP10 Series, Repair Instructions

Page 1: ...air instructions C SC_CSSM Version 1 0 2015 05 22 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 1 of 39 ...

Page 2: ...in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 2 of 39 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubricants and auxiliary substances required 6 Removal 7 Fitting 8 Connection diagram ...

Page 3: ... rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 3 of 39 These repair instructions describe how to repair the following models Model Order number WBP10 7 205 51 ...

Page 4: ...al data All the technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet Customer Service Repair Guides Lists of spare parts Lists of spare parts and exploded views are avail...

Page 5: ...training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations of the employer s liability insurance associations are to be obser...

Page 6: ...wedge 12 mm 6 33 05 009 01 3 Slotted screwdriver small Drawing off socket cap 6 41 04 150 00 8 Circlip pliers Chuck cone dia 16 mm 6 41 07 016 00 1 Plastic hammer Chuck cone dia 17 mm 6 41 07 017 00 0 Arbor press Chuck cone dia 19 mm 6 41 07 019 00 7 Punch Chuck cone dia 22 mm 6 41 07 022 00 1 Long nosed pliers Chuck cone dia 26 mm 6 41 07 026 00 0 Drill chuck key Cylinder head screw M8x60 Sleeve ...

Page 7: ...tration FEIN retains all rights of disposal such as copying and circulation Page 7 of 39 Standard tools Sleeve Inner dia 9 mm Outer dia 22 mm Inner dia 12 mm Outer dia 15 mm Inner dia 16 mm Outer dia 25 mm Inner dia 5 mm Outer dia 15 mm Inner dia 13 mm Outer dia 25 mm Inner dia 8 mm Outer dia 17 mm Inner dia 8 mm Outer dia 19 mm ...

Page 8: ...quired C SC_CSSM Version 1 0 2015 05 22 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 8 of 39 Lubricants Grease 0 40 101 0100 4 25 g Housing ...

Page 9: ...ts of disposal such as copying and circulation Page 9 of 39 Removing the handle half shell 1 Remove the key type drill chuck 1 2 Unscrew the three screws 2 3 Unscrew the countersunk screw 3 4 Remove the switch pushbutton 4 5 Remove the handle half shell 5 Tools M8x60 cylinder head screw 6 mm hex key Drill chuck key PH2 cross tip screwdriver 5 3 4 1 2 ...

Page 10: ...ts registration FEIN retains all rights of disposal such as copying and circulation Page 10 of 39 Removing the cable with plug 1 Unscrew the screw 1 2 Remove the cable clamping piece 2 3 Remove the speed setting switch 3 4 Undo the two screws 4 and remove the cable with plug Tools PH2 cross tip screwdriver 1 2 4 3 ...

Page 11: ...ion FEIN retains all rights of disposal such as copying and circulation Page 11 of 39 Removing the speed setting switch 1 Press the spring terminals 1 to open them and pull out the stranded wires 2 Press the spring terminal 2 to open it and pull out the stranded wire 3 Remove the holder 3 Tools Slotted screwdriver small 1 2 3 ...

Page 12: ...f industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 12 of 39 Removing the speed setting switch 1 Remove all plugs 1 2 Pull out the capacitor s connection cable 2 3 Pull out the connecting cable 3 4 Remove the lower part of the handle 4 1 1 4 2 3 ...

Page 13: ...ge 13 of 39 Removing the carbon brushes and carbon brush holders 1 Pull out the radio shielding connection cables 1 2 Lift the spring 2 on each of the carbon brush holders to one side 3 Pull out the connection cable 3 from each of the carbon brushes 4 Remove each of the carbon brushes 5 Unscrew the screws 4 6 Remove the carbon brush holders 5 Tools PH2 cross tip screwdriver Assembly aid 4 1 3 2 5 ...

Page 14: ...l rights registration FEIN retains all rights of disposal such as copying and circulation Page 14 of 39 Removing the motor housing 1 Unscrew the three screws 1 2 Remove the gearbox head 2 together with the intermediate gear box 3 Remove the armature 3 from the motor housing Tools Torx T20 Plastic hammer 2 3 1 ...

Page 15: ...ial rights registration FEIN retains all rights of disposal such as copying and circulation Page 15 of 39 Removing the motor housing 1 Remove the air guide ring 1 2 Unscrew the two screws 2 3 Remove the stator 3 from the motor housing 4 Pull out the connecting cable 4 Tools PH2 cross tip screwdriver 3 1 2 4 ...

Page 16: ...case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 16 of 39 Removing the armature 1 Pull off the grooved ball bearing 1 2 Pull off the grooved ball bearing 2 Tools Drawing off socket cap Chuck cone dia 17 mm Chuck cone dia 19 mm 2 1 ...

Page 17: ...N especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 17 of 39 Removing the gearbox housing 1 Pull the intermediate gear box 1 off the gearbox housing 2 Remove the gearbox 2 from the gearbox housing 1 2 ...

Page 18: ...al rights registration FEIN retains all rights of disposal such as copying and circulation Page 18 of 39 Removing the gearbox housing 1 Remove the seal 1 from the intermediate gear box Each time you remove the gearbox housing dispose of the old seal 2 Pull the dowel pin 2 out of the intermediate gear box 1 2 ...

Page 19: ...ration FEIN retains all rights of disposal such as copying and circulation Page 19 of 39 Removing the gearbox 1 Pull the grooved ball bearing 1 off the shaft 2 Push all the individual parts off the shaft 2 Tools Drawing off socket cap Chuck cone dia 16 mm Arbor press Punch dia 4 mm Sleeve Inner dia 16 mm Outer dia 20 mm 2 1 ...

Page 20: ... rights of disposal such as copying and circulation Page 20 of 39 Removing the gearbox 1 Pull the grooved ball bearing 1 off the shaft 2 Pull the grooved ball bearing 2 off the shaft 3 Push the gear wheel z 44 3 off the shaft Tools Drawing off socket cap Chuck cone dia 16 mm Arbor press Punch dia 5 mm Sleeve Inner dia 12 mm Outer dia 16 mm 1 2 3 ...

Page 21: ...tration FEIN retains all rights of disposal such as copying and circulation Page 21 of 39 Removing the gearbox housing 1 Remove the circlip 1 When refitting the gearbox housing always use a new circlip 2 Remove the disc 2 3 Remove the disc 3 4 Remove the shaft 4 from the housing Tools Circlip pliers Plastic hammer 2 4 1 3 ...

Page 22: ...hts registration FEIN retains all rights of disposal such as copying and circulation Page 22 of 39 Removing the gearbox 1 Pull the gear wheel z 16 1 off the shaft 2 Remove the feather key 2 3 Pull the grooved ball bearing 3 off the shaft Tools Drawing off socket cap Chuck cone dia 22 mm Chuck cone dia 26 mm 2 1 3 ...

Page 23: ... retains all rights of disposal such as copying and circulation Page 23 of 39 Fitting the gearbox 1 Push the grooved ball bearing 1 onto the shaft 2 Insert the feather key 2 into the recess 3 Push the gear wheel z 16 3 onto the shaft Tools Arbor press Sleeve Inner dia 10 mm Outer dia 26 mm Sleeve Inner dia 11 mm Outer dia 26 mm 1 2 3 ...

Page 24: ...disposal such as copying and circulation Page 24 of 39 Fitting the gearbox 1 Place the disc 1 onto the shaft 2 Push the grooved ball bearing 2 onto the shaft 3 Place the feather key 3 into the recess in the shaft 4 Push the gear wheel z 17 4 onto the shaft Tools Arbor press Sleeve Inner dia 9 mm Outer dia 22 mm Sleeve Inner dia 12 mm Outer dia 15 mm 1 2 3 4 ...

Page 25: ...l rights registration FEIN retains all rights of disposal such as copying and circulation Page 25 of 39 Fitting the gearbox 5 Push the gear wheel 1 onto the shaft 6 Push the grooved ball bearing 2 onto the shaft Tools Arbor press Sleeve Inner dia 16 mm Outer dia 25 mm Sleeve Inner dia 5 mm Outer dia 15 mm 1 2 ...

Page 26: ... retains all rights of disposal such as copying and circulation Page 26 of 39 Fitting the gearbox 1 Push the gear wheel 1 onto the shaft 2 Push the grooved ball bearing 2 onto the shaft 3 Push the grooved ball bearing 3 onto the shaft Tools Arbor press Sleeve Inner dia 16 mm Outer dia 25 mm Sleeve Inner dia 5 mm Outer dia 15 mm 1 2 3 ...

Page 27: ...rculation Page 27 of 39 Fitting the gearbox housing 1 Push the shaft 1 into the gearbox housing Take care not to damage the needle bearing in the gearbox housing when pushing the shaft in 2 Insert the disc 2 3 Insert the disc 3 4 Fit the circlip 4 5 When refitting the gearbox housing always use a new circlip Tools Arbor press Sleeve Inner dia 13 mm Outer dia 25 mm Circlip pliers 4 3 2 1 ...

Page 28: ...s of disposal such as copying and circulation Page 28 of 39 Fitting the gearbox housing 1 Insert the gearbox parts 1 at the same time 2 Insert the dowel pin 2 3 Place the seal 3 into the correct position on the intermediate gear box When refitting the gearbox housing always use a new seal 4 Fit the intermediate gear box 4 to the gearbox housing 1 4 3 2 ...

Page 29: ...dustrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 29 of 39 Fitting the armature 1 Push on the grooved ball bearing 1 2 Push on the grooved ball bearing 2 Tools Arbor press Sleeve Inner dia 8 mm Outer dia 17 mm Sleeve Inner dia 8 mm Outer dia 19 mm 1 2 ...

Page 30: ...f disposal such as copying and circulation Page 30 of 39 Fitting the motor housing 1 Put the carbon bush holder 1 in place and use the screw 2 to fasten it 0 6 Nm 0 1 Nm 2 Connect the cable 3 to the stator 3 Insert the cables 4 into the stator 4 Slide the stator 5 into the correct position in the motor housing 6 Tools PH2 cross tip screwdriver 3 1 2 4 6 5 ...

Page 31: ...n FEIN retains all rights of disposal such as copying and circulation Page 31 of 39 Fitting the motor housing 1 Remove the cables 1 from the stator 2 Use the two screws 2 to fasten the stator 1 Nm 0 4 Nm 3 Insert the air guide ring 3 4 Slide the armature 5 into the housing 4 Tools Assembly aid PH2 cross tip screwdriver 3 2 1 4 5 ...

Page 32: ...ly in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 32 of 39 Fitting the housing 1 Fit the motor housing 1 to the gearbox housing 2 2 Use the three screws 3 to fasten the gearbox housing 1 8 Nm 0 2 Nm Tools Torx T20 3 1 2 ...

Page 33: ...ase of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 33 of 39 Fitting the carbon brushes 1 Fit each of the carbon brushes 1 in the correct position and connect them 2 Place a spring 2 on each of the carbon brushes Tools Assembly aid 1 2 ...

Page 34: ...tains all rights of disposal such as copying and circulation Page 34 of 39 Fitting the electronics 1 Connect the long radio shielding cables to the brush holders See Connection diagram 2 Route the cables 2 as shown in the photograph 3 Fit the handle half shell 3 4 Route the brown radio shielding cable 4 as shown in the photograph 1 3 2 4 ...

Page 35: ...IN retains all rights of disposal such as copying and circulation Page 35 of 39 Fitting the electronics 1 Slide the cable grommet 1 onto the cable 2 2 Connect the cable and the capacitor 3 to the speed setting switch See Connection diagram 3 Fit the toggle switch 3 to the speed setting switch Tools PH1 cross tip screwdriver 1 2 3 3 ...

Page 36: ...ulation Page 36 of 39 Fitting the battery 1 Connect the two black connection cables 1 from the stator to the speed setting switch 2 Connect all cables to the toggle switch 2 Start with the radio shielding See Connection diagram 3 Fit the cover 3 on the speed setting switch The blue cable 4 is outside of the cover 4 Connect the three cables 5 to one another See Connection diagram 2 3 5 4 1 ...

Page 37: ...in place in the housing half as shown in the first photograph 2 Route all the cables as shown in the first photograph 3 Fit the cable clamping piece 1 and use the screw 2 to screw it in place 0 7 Nm 0 1 Nm 4 Fit the second housing half 3 5 Screw in the two screws 9x22 4 1 2 Nm 0 2 Nm 6 Screw in the screw 4x30 5 1 2 Nm 0 2 Nm 7 Put the switch pushbutton 6 in place and use the countersunk screw 7 to...

Page 38: ...gistration FEIN retains all rights of disposal such as copying and circulation Page 38 of 39 Fitting the key type drill chuck 1 Degrease the shaft and the key type drill chuck 2 Connect the key type drill chuck 1 to the shaft 3 Tap the key type drill chuck with a plastic hammer to fix it in place Tools Plastic hammer 1 ...

Page 39: ...nnection diagram C SC_CSSM Version 1 0 2015 05 22 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 39 of 39 ...