Felder AD 941, Operating Manual

Page 1: ...ion for continual reference Dok ID 432010 903A_02 Englisch 2021 03 16 Operating Manual Planer Thicknesser AD 941 AD 951 Surface planer A 941 GER Original operating manual language Other languages Tran...

Page 2: ...efore assembly and operation This manual must be kept in good condition and should be considered as part of the machine Furthermore the manual must be kept to hand and within the vicinity of the machi...

Page 3: ...7 Personal protective equipment 10 2 8 Machine hazards 10 2 9 Other risks 11 2 10 Particle emission 11 2 11 Foreseeable misuse 12 3 Declaration of Conformity 14 4 Technical data 15 4 1 Dimensions and...

Page 4: ...31 8 1 Safety instructions 31 8 2 Adjusting the chip thickness 31 8 2 1 Adjusting the joint 31 8 3 Adjusting the height of the receiver side of the planer table 32 8 3 1 Check the adjustment with a ga...

Page 5: ...chain drive 53 10 4 3 Belt tension 54 10 4 4 Tightening replacing the drive belt 54 10 4 5 Tightening replacing the gear belt AD 941 55 10 4 6 Checking changing the friction wheel transmission AD 941...

Page 6: ...prevention regulations and general safety regulations Before beginning any work on the machine ensure that the manual in particular the chapter entitled Safety and the respective safety guidelines ha...

Page 7: ...ls may be found on our website www felder group com 1 6 Spare parts If unauthorised spare parts are fitted into the machine all warranty service compensation and liability claims against the manufactu...

Page 8: ...other than those it was designed for The chapter entitled Safety offers an overview of all the important safety considerations necessary to optimise safety and ensure the safe and trouble free operat...

Page 9: ...all functions and potential dangers of the machine Spe cialist staff is a term that refers to those who due to their professional training know how experience and knowledge of relevant regulations ar...

Page 10: ...ne are based on the results of this analysis and correspond to state of the art technology The machine is considered operationally safe when used properly Nevertheless there are some remaining risks t...

Page 11: ...d woods Risk of injury through being crushed cut caught wound up or sliced 2 9 Other risks Warning Risk of injury Even if the safety measures are complied with there are still certain associated risks...

Page 12: ...tools and accessories that are not permitted by the manufacturer Use only genuine spare parts supplied by the manufacturer Making changes and modifications to the machine Bridging or adaptation of pr...

Page 13: ...13 Planer Thicknesser A 941 AD 941 AD 951 Safety...

Page 14: ...Design Test Certificate No HO 201009 AD 941 AD 951 HO 201003 A 941 Planer Thicknesser AD 941 AD 951 Surface planer A 941 Declaration of Conformity Note Machine number The machine number of this machi...

Page 15: ...al height C1 Thickness planing 1510 mm 1650 mm Overall width D Max 1360 mm Max 1480 mm total length E 2360 mm 2400 mm Net weight 610 kg 900 kg Operating room temperature 10 to 40 C 10 to 40 C Machine...

Page 16: ...1080 mm 1095 mm Total planer table length 2200 mm 2252 mm Surface planing width 410 mm 510 mm Planer fence tiltable from 90 to 45 90 to 45 Fence guide 170 x 1300 mm 170 x 1300 mm Depth of cut Max 5 mm...

Page 17: ...eed to be imple mented Factors which can significantly affect the emis sion level that presently exists at the workplace include duration of the effect characteristics of the workspace and other ambie...

Page 18: ...laner unit Cutterblock Cutterblock cover Planer fence Adjusting the depth of cut Dust extraction outlet Control panel Potential free contact Operating hour meter Option BLMain switch BMWorkpiece rolle...

Page 19: ...that switches the machine off in the event of an overload 3 AD 951 Safety regulations The machine is equipped with emergency stop buttons They must be unlocked before the machine can be started EMERGE...

Page 20: ...and outfeed rollers Rubber in and outfeed rollers ensure that thin workpiec es can be easily handled Changing rubber in and outfeed rollers See chapter entitled Maintenance and servicing 5 4 Automati...

Page 21: ...5 9 Table extensions with F Coupling Note For further accessories and dust extraction equipment see Accessory catalogue 5 7 Workpiece roller Under table rollers optional Fig 5 8 Workpiece roller Under...

Page 22: ...machine as carefully as possible in order to prevent damage Avoid subjecting the machine to shocks When transporting the machine overseas ensure that the packaging is airtight and that a desiccant is...

Page 23: ...ls or separating them according to type and size for recycling Note help preserve the environment Packaging materials are valuable raw materials and in many cases they can be used again or expediently...

Page 24: ...pallet jack bolt the transportation device option onto the housing 2 Consider the centre of gravity when hoisting the machine danger of overturning 3 Unload the machine from the pallet with the fork...

Page 25: ...d storage Installation site requirements Operation room temperature 10 to 40 C Ensure that the work surface is sufficiently stable and has the proper load bearing capacity Provide sufficient light at...

Page 26: ...nt damage For this reason this work may only be carried out by authorised trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions Ensure...

Page 27: ...feeding surface pla ner table 2 Mount the rear cutterblock cover Cover insert into the combination fence Clamping screw tighten Planer fence Cover Clamping screw Screw in Bolt in Bar and counter it w...

Page 28: ...table with screws and washers 2 Subsequently set the height of the workpiece roller with an even workpiece 3 Tighten the screws once the angularity is set screw locking nut Shim Ball socket 1 Ball so...

Page 29: ...d an air speed of 20 m s at the connector see Technical data Check the air speed before putting the machine into operation for the first time and after essential changes The dust extractor setup must...

Page 30: ...priate socket for a three phase alternating current motor CEE Electrical connection requirements The machine must be earthed with electrical conductors The voltage fluctuations in the mains supply may...

Page 31: ...Type of wood hardwood or softwood Wood dampness Feed rate Cutterblock 2 or 4 Cutterblock Possibilities Cutterblock Possibilities SS HS HW The motor power of your machine The depth of cut is adjusted...

Page 32: ...aner table is reached 3 Tighten the lock nut 8 3 Adjusting the height of the receiver side of the planer table 1 Prepare the gauge as shown in the illustration opposi te 2 Set the gauge on the receive...

Page 33: ...move fence 8 5 Retooling from a planer to a thicknesser Fig 8 5 Planer table Proceed in reverse order when closing the joiner tables Ensure that the planing table is at least 240 mm below the planing...

Page 34: ...thread clearance adjust the thicknessing table from bottom to top The maximum depth of cut is directly related to the following factors Workpiece width Type of wood hardwood or softwood Wood dampness...

Page 35: ...he planer table height using key in steps of 0 1 mm 0 005 To move use the quick motion use switch Calibration of control unit Move the thicknesser table to 20 mm 0 790 position using a test piece Pres...

Page 36: ...ted as the actual value Actual value display Desired value display Start a position duty Stop a position duty delete error codes Delete the last input Long operation Switch over between parametric lev...

Page 37: ...ed value 1 2 3 or 4 5 6 Press the Start key to start positioning The thicknesser table travels the distance of the saved value 1 2 3 or travels to the saved position 4 5 6 Press F key for about 5 seco...

Page 38: ...ess the Start key to start positioning 8 9 7 Conversion mm inch The thicknesser table moves according to the given value The control mechanism remains in the incremental mode until the ABS INC key is...

Page 39: ...not calibrated block Calibration of control unit Motor defect Please contact customer service Soiled mechanics Thicknesser table height spindles and chain drive Cleaning Lubrication See chapter entit...

Page 40: ...orkpieces that can be safely placed on the machine and guided Carefully inspect workpieces for foreign matter nails screws which might impair processing Ensure that the tool turns freely Ensure the cu...

Page 41: ...Y STOP button depending on the equip ment Gear lever AD 941 9 2 Switching on the machine Switching off the machine Attention Risk of material damage If the machine will not be used for a longer period...

Page 42: ...ery warped Rabbet planing at the end of the cutterblock Only the following working techniques are permitted with the planer unit Planing the wide side of a workpiece Joining the narrow side of a workp...

Page 43: ...ure that your hands are placed on the workpiece in a closed position with the thumbs against the closed hands 9 4 2 General procedures for authorised working techniques 1 Switch the machine off before...

Page 44: ...ng small workpieces use pushing strips and a push block Use an auxiliary fence with the minimum measurements to guide the workpiece safely Width B min 60 mm 9 4 4 Jointing Fig 9 5 Jointing 1 Take note...

Page 45: ...ntinue as described in the Jointing section Tapering beveling small workpieces You must always use a special jig for beveling small narrow workpieces This device can also be used to bevel long workpie...

Page 46: ...e must be fitted with a connected CEE coupling 9 4 7 Using the power feeder on the surface planer Fig 9 8 Using a power feeder The power feeder is mounted onto the machine frame This will provide grea...

Page 47: ...on cuts the workpiece is not worked over its entire length Attention Risk of material damage When working on 2 workpieces simultaneously their thickness may not differ by more than 1 mm Width max 404...

Page 48: ...rkpiece Place the surface planed side of the workpiece on the thicknesser table and push into the machine until it is drawn in by the feed rollers Infeed roller standard A maximum of 2 workpieces can...

Page 49: ...ar of the machine to prevent it from tipping over 2 If you are not going to continue working switch off the machine and secure it against being turned on again accidentally 3 AD 941 Set the gear lever...

Page 50: ...KG service department if problems or a fault function should occur 10 Maintenance 10 1 Safety instructions 10 2 Maintenance schedule Service Attention Risk of material damage The following maintenance...

Page 51: ...tension is factory set to the ideal value In time the belt can stretch causing the power transmissi on to deteriorate The belt tension must be corrected in such a case Replace the appropriate belt im...

Page 52: ...r tables are closed or the extractor hood is tilted up 1 Switch the machine off and ensure that it cannot be switched on again 2 If required and depending on the previous machine use Reset the machine...

Page 53: ...ion the thicknesser table in the top most position see thicknesser table height adjustment 2 Disconnect the machine from the mains power supply 3 Loosen the screws Remove the cover 4 Remove dust and c...

Page 54: ...elt Tighten the clamping screws 4x Replacing the drive belt 1 Loosen the clamping screws 4x 2 Loosen the belt tensioning screw 3 Remove the old drive belt 4 Hook the new drive belt into place First ho...

Page 55: ...ing screw to tension the drive belt Replacing drive belts 1 Remove the cover see drive belt tighten exchange 2 Remove friction wheel see friction wheel drive wheel check replace 3 Loosen the tightenin...

Page 56: ...on Tighten the nut 11 Put on clamping bush and chain wheel plate 12 Screw the spring washer on 13 Hang the chain and check running turn at the friction wheel 14 Screw tight cover hood Fig 10 8 Frictio...

Page 57: ...the front 7 To reassemble follow the instructions in the reverse order Sprocket wheels Bearing block cover plate Adjustment screws Springs Pressure bushings Distance Note The rubber infeed and outfee...

Page 58: ...t to do after rectifying the fault Before switching the machine back on the fault and its cause are professionally repaired all safety equipment has been assembled according to regulations and is work...

Page 59: ...of cut Adjusting the joint Replace the planer knives 1 The planer fence angle is not correct Angle setting misadjusted Correcting the angle of the planing fence Unsatisfactory planing result Planer k...

Page 60: ...side of the planer table It may be necessary to readjust the joint if the planer knives have been changed or replaced See chapter entitled Making adjustments and prepara tions 11 6 Resharpen or replac...

Page 61: ...ean with compressed air Ensure that the planer knife is positioned correctly 1 Switch the machine off and ensure that it cannot be switched on again 2 Pivot the exhaust hood up 3 Release all the blade...

Page 62: ...Attention Risk of material damage Do not clean with compressed air Ensure that the planer knife is positioned correctly 1 Switch the machine off and ensure that it cannot be switched on again 2 Pivot...

Page 63: ...e blade holder and planer blades Repeat this process with all blades 4 Clean the planer blades blade holders and cutterblock of traces of resin as thoroughly as possible do not clean with compressed a...

Page 64: ...rectly before switching on the machine The operation of the silent power cutterblock is only allowed if ALL pockets are equipped with carbide inserts Check the carbide inserts and clamping screws for...

Page 65: ...n remover It is recommended to use a small cleaning brush toothbrush or a cotton swab 4 Clean carbide insert thoroughly with a suitable cleaning agent eg resin remover take care of the built up cuttin...

Page 66: ...7 Changing one single carbide insert All carbide inserts should be changed or turned to the next mark simultaneously 8 Changing or turning just only one of the carbide inserts because of damage may cr...

Page 67: ...67 Planer Thicknesser A 941 AD 941 AD 951 Faults...

Page 68: ...lectric current Control panel covers with options depending on the equipment See chapter entitled Operation and display elements Scale Bridge guard Scale Planer fence Adjusting the planer fence Under...

Page 69: ...69 Planer Thicknesser A 941 AD 941 AD 951 Annex...

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