Felder FS 700 K, Translation Of The Original Operating Instructions

Page 1: ...ep this manual to hand and in good condition for future reference Please read this operating manual carefully before using the machine Translation of the original operating instructions FS 700 K Edge...

Page 2: ...2023 FELDER KG KR Felder Stra e 1 A 6060 HALL in Tirol AUSTRIA Telephone 43 5223 5850 0 Email info felder group com Internet www felder group com...

Page 3: ...1 Transport setup installation and disposal 13 2 7 2 Adjustments tool changes operation 14 2 7 3 Maintain and troubleshoot 15 2 8 Foreseeable misapplications 17 3 Declaration of Conformity 18 4 Techn...

Page 4: ...s 43 8 1 Sanding belts 43 8 2 Change mount the sanding belt 43 8 3 Height adjustment machine table support table 45 8 4 Adjusting the angle support table 46 8 5 Adjust sanding unit inclination angle 4...

Page 5: ...hite sliding mesh 64 11 Troubleshooting 66 11 1 What to do in the event of malfunctions 66 11 2 What to do after rectifying the fault 66 11 3 Adjust the sanding belt height 66 11 4 Faults causes and r...

Page 6: ...6 Table of contents...

Page 7: ...icates a situation of possible danger which can result in death or severe injuries if it is not avoided CAUTION indicates a situation of possible danger which can result in minor or slight injuries if...

Page 8: ...e liable for damage and or faults resulting from the disregard of instructions in the manual The text and images do not necessarily represent the exact product that has been delivered The images and g...

Page 9: ...d by the manufacturer All the pictograms signs and labels affixed to the machine must be kept visible readable and may not be removed Pictograms signs and labels that have become damaged or unreadable...

Page 10: ...l to work on the machine it is necessary to observe all local regulations regarding age and professional status The machine may only be operated by an adult that is without mental limitations or under...

Page 11: ...ign and construction of the machine are based on the results of this analysis and correspond to state of the art technology The machine is considered operationally safe when used properly Even if the...

Page 12: ...erious injuries Light installation site sufficiently Standing on the machine The covers or projecting components of the machine are not suitable for standing on them If the machine falls down severe b...

Page 13: ...to prevent the machine from slipping Never lift loads over a person Do not stand below suspended loads Incorrect setup and installation Serious injuries and material damage Machine may only be set up...

Page 14: ...e inspect it to ensure that it is complete and in technically good condition Ensure that there is sufficient space to work around the machine Keep the work area orderly and clean Components and tools...

Page 15: ...ead to severe personal and material damage Only operate machine within the listed temperature range Dust deposits Dust build ups can ignite when in contact with hot parts or cause an explosive atmosph...

Page 16: ...around the machine Whilst maintenance work is being carried out put up a sign that states Machine under maintenance To ensure quick and unmistakable communication visual contact with the operators mu...

Page 17: ...r materials which are not intended for processing on the machine Inserting tools that are either not allowed or not authorised in the machine Using modified tools Using spare parts accessories and equ...

Page 18: ...es see table Manufacturer Felder KG KR Felder Stra e 1 6060 Hall in Tirol Product designation Edge Sander Manufacturer Felder Model type FS 700 K The following EC guidelines were applied 2006 42 EC 20...

Page 19: ...tra e 1 6060 Hall in Tirol Product designation Edge Sander Manufacturer Felder Model type FS 700 K The following UK guidelines were applied S I 2008 1597 Supply of Machinery Safety Reg ulations 2008 S...

Page 20: ...ons and weight E C A B C1 D F Fig 1 Dimensions Machine Data Value Unit Length A 1875 mm Width W 776 mm Height C 1437 mm Min max working height C1 895 1024 mm Machine table width D 350 mm Machine table...

Page 21: ...1494 mm Width W 760 mm Height H 636 mm Weight 370 kg 4 2 Operation and storage conditions Data Value Unit Operating room temperature 5 40 C Storage temperature 10 50 C Humidity non wetting 90 4 3 Ele...

Page 22: ...V Motor voltage option 3 x 230 V Motor frequency 50 60 Hz Protection class IP 54 Motor power S6 40 3 0 kW Motor power S6 40 Sanding belt oscillation 3 0 kW S6 operation under load and intermittent ser...

Page 23: ...E with ISO 11202 for the emission noise pressure with accuracy level 3 due to the background noise If the stated noise emission values are to be checked then the measurements must be taken following...

Page 24: ...mbers according to ISO 4871 1996 Idle Operation A weighted sound power level LWA in dB 107 107 A weighted emission sound pressure level LpA in dB at workplace A 83 82 5 A weighted emission sound press...

Page 25: ...frame 2 Adjust machine table height 3 Adjust sanding unit inclination angle 4 Machine table 5 Support table sanding curves 6 Sanding unit tiltable 7 Sanding belt cover 8 Extraction flap tiltable 9 Ext...

Page 26: ...icker 1 3 4 5 6 2 7 Fig 5 Machine sticker overview 1 Sanding belt rotation direction 2 Sanding belt tensioning 3 Adjust the machine table horizontally clamping lever 4 Adjust sanding unit inclination...

Page 27: ...ear of construction 6 Additional information optional 5 4 Operation and display elements 1 2 4 5 7 8 9 11 3 6 10 Fig 7 Operation and display elements 1 Adjust sanding unit inclination angle 2 Adjust m...

Page 28: ...ger workpieces 8 Adjust the machine table horizontally clamping lever 9 Sanding unit inclination angle clamping lever 10 Sanding unit inclination angle scale 11 Adjust support table height clamping le...

Page 29: ...e tightly packed and protected from corrosion Use desiccant Environmental protection Packaging materials are valuable raw materials and in many cases they can be used again reprocessed or recycled ENV...

Page 30: ...chine through doorways NOTICE Transport damage The machine can be damaged or destroyed if it is subjected to improper handling during transport Always move the machine with the utmost care and caution...

Page 31: ...he pallet with the pallet truck 6 5 2 Transport with a forklift truck Move the forks of the forklift truck so they fit into the pallets slots Lifting material belts ropes chains or fork lift forks mus...

Page 32: ...has an adequate capacity and that the load is secured against lateral slippage Thread the lifting material belts chains or ropes through the cutout holes in the machine frame 1 To lift the machine wit...

Page 33: ...ing carriage The rolling carriage and the lifting bar option facilitate the task of transporting the machine 1 3 2 Fig 14 Transport with a rolling carriage 1 Rolling carriage 2 Adjustable foot 3 Lifti...

Page 34: ...r ator Consider the requirement of enough space for loading working and stacking of workpieces At least 2000 mm of free space to operate the machine in the working area is required In order to maintai...

Page 35: ...nds firmly on the floor 2 Align and level the machine 3 Check the alignment of the machine using a spirit level both lengthways and crossways on all machine sides Machine is stable and levelled Machin...

Page 36: ...raction connection 1 Extraction connection 2 Extraction flap Tool Allen key 1 Tilt the extraction flap upwards and mount 2 Attach the extraction connection using nuts and screws to the machine stand T...

Page 37: ...connector 2 Internal screws 3 Mount the clamping screws with nuts Fig 19 Mount the clamping screws with nuts 4 Close the extraction flap 5 Tighten the clamping screws 7 3 2 Mount and set the support...

Page 38: ...ing nut Tool Combination spanner 1 Push the hexagon screw through the holder 2 Turn the adjusting nut 1 on the screw 3 Place the holding bar on the screw 4 Turn the adjusting nut 2 on the screw 5 Full...

Page 39: ...es an extraction system shall be extracted in accordance with EN 12779 2015 or EN 16770 2018 The extraction performance must be sufficient to achieve the negative pres sure and air speed required at t...

Page 40: ...n hose to the extraction connection with hose clamps 2 Check the extraction performance 7 5 Connect electrics 7 5 1 Connect electrics Electrical connection requirements The machine must be earthed wit...

Page 41: ...e must take place at the location where the machine is to be commissioned It is prohibited to open the electrical box on the machine without the express authorisation from the Felder Group Service Dep...

Page 42: ...y an electrician with a suitable plug in accordance with country specific regulations The electrical outlet must have the appropriate socket for a three phase alternating current motor CEE Have the ma...

Page 43: ...8 2 Change mount the sanding belt 6 5 1 2 3 4 Fig 24 Mount the sanding belt 1 Sanding belt tensioning using lever handle 2 Guard 3 Drive roller 4 Clamping screws 5 Lever handle bracket 6 Idle roller...

Page 44: ...ndicated by an arrow on the back of the abrasive belt 8 Slowly tension the sanding belt using the handle lever 9 Ensure that the sanding belt runs in the centre The sanding belt runs in the centre of...

Page 45: ...hine and support table 3 4 5 6 1 2 Fig 27 Height adjustment machine table support table 1 Adjust machine table height handwheel 2 Adjust machine table height clamping lever 3 Machine table 4 Support t...

Page 46: ...the clamp lever for the side adjustment 8 4 Adjusting the angle support table Setting 90 angle of the idle roller to the support table Adjusting the angle support table Tool Combination spanner Mater...

Page 47: ...ion A Value of X and Y is equal Value of X and Y is not equal A Fig 30 Adjusting angle A 1 Loosen locking nuts 2 Set the position of the table extension with the adjusting screws 3 Setting at X Y Adju...

Page 48: ...and Y is not equal B Fig 31 Adjust angle B 1 Release clamping screw countersunk head screws 2 Set the position of the table extension with the adjusting screws 3 Setting at X Y Adjustment in direction...

Page 49: ...2 1 3 Fig 32 Sanding unit inclination angle 1 Inclination angle scale 2 Clamping lever 3 Adjust sanding unit inclination angle 1 Loosen the clamping lever 2 Rotate the handwheel in order to tilt the a...

Page 50: ...ing screw 1 or remove the workpiece stop 2 Loosen the clamping screw 3 Tilt the extraction flap upwards and lock into place 8 7 Sanding belt oscillation on off The oscillation stroke can be switched o...

Page 51: ...anges 1 2 Fig 34 Sanding belt oscillation on off 1 Green start button switch the machine on 2 Mode switch Sanding belt oscillation 1 Switch on the machine with the green start button 2 Turn the oscill...

Page 52: ...on the machine 1 2 Fig 35 Switching the machine on off 1 Green start button switch the machine on 1 Connect the machine to the main power supply 2 Press the green start button 3 or switch the sanding...

Page 53: ...1 Press the red Stop button Machine will stop immediately 2 Wait until the sanding belt has come to a complete stop 3 Disconnect the machine from the main power supply 9 3 Processing workpieces 9 3 1...

Page 54: ...ltable fence mounted to the work table with either a tilted or non tilted sanding unit Sanding using the idle roller support table Only process workpieces in reverse operation Use a feeding aid or a w...

Page 55: ...g sanding belt Through contact with the running sanding belt it could cause serious cut or abrasion injuries Avoid contact with the running sanding belt Only use the machine in manual operation Only p...

Page 56: ...tilting WARNING Running sanding belt Through contact with the running sanding belt it could cause serious cut or abrasion injuries Avoid contact with the running sanding belt Only use the machine in...

Page 57: ...n injuries Avoid contact with the running sanding belt Only use the machine in manual operation Only process workpieces in reverse operation Ensure that workpieces cannot be ejected use a workpiece fe...

Page 58: ...Through contact with the running sanding belt it could cause serious cut or abrasion injuries Avoid contact with the running sanding belt Only use the machine in manual operation Only process workpiec...

Page 59: ...59 FS 700 K Use 4 Switch machine on...

Page 60: ...the machine WARNING Fire caused by ignited wood dust and chips Serious burn injuries Regularly clean the machine of wood dust and chips Protective equipment Protective clothing Protective gloves Safet...

Page 61: ...ng belt CAUTION Running sanding belt Cut and abrasion injuries from the sanding belt Never clean the sanding belt whilst in the machine Remove the sanding belt and clean away from the machine Clean th...

Page 62: ...ngle 2 Adjust machine table height 3 Machine table height clamping lever 4 Sanding unit inclination angle clamping lever 1 Switch off the machine and secure it against being switched on again 2 Loosen...

Page 63: ...Protective equipment Protective clothing Protective gloves Safety goggles Tool Cleaning cloths Vacuum cleaner Allen key Material Machine grease 1 Remove the cover plate 2 Clean the height guide and he...

Page 64: ...the frame opening lubricate the tilting spindle with machine grease 3 Tilt the aggregate all the way to the end stop 90 45 90 4 Clamp the clamping lever 5 Mount the cover plate 10 5 Sanding belt suppo...

Page 65: ...e sliding mesh 1 Sanding belt support 4 Glue a new graphite sliding mesh on 5 Fit the sanding belt 6 Check the run of the sanding belt The sanding belt runs smoothly The sanding belt rubs on the sandi...

Page 66: ...n 3 Have an authorised specialist determine the cause and repair the malfunc tions 11 2 What to do after rectifying the fault Check 1 if the malfunction and cause of the malfunction have been professi...

Page 67: ...67 FS 700 K Troubleshooting Fig 46 Dismount cover 2 Start machine 3 Adjust adjusting nut 1 1 2 Fig 47 Set the run of the sanding belt higher 1 Adjusting nut 1 2 Adjusting nut 2...

Page 68: ...g belt run central Sanding belt is not central 1 2 1 2 Fig 49 Sanding belt is too low 1 Adjust adjusting nut 1 2 Tighten adjusting nut 2 WARNING Running sanding belt Through contact with the running s...

Page 69: ...K Troubleshooting 1 Dismount cover Fig 50 Dismount cover 2 Start machine 3 Loosen adjusting nut 2 and tighten adjusting nut 1 1 2 Fig 51 Set the run of the sanding belt lower 1 Adjusting nut 1 2 Adjus...

Page 70: ...g belt runs in the centre of the idle and drive roller Sanding belt runs in the centre 1 2 1 2 Fig 52 Sanding belt run central Sanding belt is not central 1 2 1 2 Fig 53 Sanding belt is too high 1 Adj...

Page 71: ...support graphite sliding mesh glide surface of the idle and drive roller are dirty 1 Clean the sanding belt sup port and glide surfaces 2 Exchange the graphite sliding mesh Chapter 10 5 Sanding belt s...

Page 72: ...with glue or dust from previously sanded workpieces 1 Fit a new sanding belt 2 Carefully inspect workpieces for foreign matter nails screws which might impair processing The belt guide elements are di...

Page 73: ...ised for use are listed in a separate spare parts catalogue enclosed in the docu mentation package supplied with the machine Spare part order 3 4 1 2 Fig 54 Spare parts Order 1 Model type 2 Machine nu...

Page 74: ...regulations standards and environmental protection norms ENVIRONMENT Disposing of batteries Batteries are subject to special waste treatment regulations and must be disposed of in accordance with loc...

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Page 76: ...FELDER KG KR Felder Stra e 1 A 6060 HALL in Tirol AUSTRIA Telephone 43 5223 5850 0 Email info felder group com Internet www felder group com...