Felix Storch 3.2, Assembly Manual

Page 1: ...Assembly Manual 16 December 2021 Revision 02 FELIX 3 2 www felixprinters com support felixprinters com Zeemanlaan 15 3401 MV IJsselstein The Netherlands...

Page 2: ...erlands We also recommend looking on our forum and getting yourself a forum account You will bene t from the ability to get downloadable and printable upgrades for your printer Also it is a great sour...

Page 3: ...2 FELIX 3 2 www FELIXprinters com Required Tools 3 Required Tools Allen key 1 5 2 2 5 3 4 and 5 Wrench 5 5 7 and 12 Cutter Tweezer Screwdriver flat head Screw driver Philips head Knife Rubber hammer...

Page 4: ...www FELIXprinters com Frame assembly 4 Frame assembly 30 minutes Tools 1 1x Profile 4 2x Bolt M8 x 20 2x Frame Connector Tools 2 1x Profile 1 3 4 1x Profile 4 1x Bolt M8 x 20 1x Frame Connector 5 5 5...

Page 5: ...e assembly 6 1x Profile 2 1x Bolt M8 x 20 1x Frame Connector Tools 7 8 1x Profile 3 2x Bolt M8 x 20 2x Frame Connector 9 10 Make sure the profiles are properly aligned If not untighten the screws and...

Page 6: ...e Insert T Nut Insert the nut into the slot Tools 13 Example Insert T Nut Insert the key into the threaded hole and rotate the nut into position 14 4x CSK Bolt M3 x 8 1x Motor 1x Z Axis Motor Bracket...

Page 7: ...3x M4 x 20 1x Linear Guide HGW15 Tools 19 1x Z axis lift 1x Hexagon Nut 20 2x Bolt M4 x 40 2x Locknut M4 21 4x Bearing 2x Bolt M4 x 25 2x Small Washer M4 22 2 4 cm 16 cm 28 cm Don t let the Carriage...

Page 8: ...s 27 1x Spindle Tools 28 1x Set screw M3 x 6 Note use a high quality and sharp 1 5mm allen key to properly fix the spindle of the motor Tools 4 Make sure the flat side of the Motor Axle is perpendicul...

Page 9: ...IXprinters com X axis 6 X axis 60 minutes Tools 29 1x T Nut M4 Tools 30 2x Bearing 1x Small Washer M4 1x X axis Belt mount 1x Bolt M4 x 40 Tools 31 1x Belt 32 1x X axis belt mount assembly Tools 33 1x...

Page 10: ...Small Washer M4 Tools 35 1x T Nut M4 Tools 36 1x Bolt M4 x 16 1x Small Washer M4 1x X axis Motor Bracket 37 2x T hammer nut M3 Tools 38 1x Linear Guide MGN 12 39 2x Bolt M3 x 12 1x Linear Guide MGN12...

Page 11: ...3 x 6 Tools 42 1x Cable Stepper X 43 1x Motor Assembly 4x CSK Bolt M3 x 8 Tools 44 2x Small Screw 2 2 x 8 1x Opto Sensor X Tools 45 4x CSK M3 x 6 1x Extru Base Tools 2 5 2 2 2 Tighten in a crosswise p...

Page 12: ...sion bracket assembly 1x Bolt M4 x 25 Tools 51 Tools Use a screwdriver to push the belt completely into the socket 2 5 2cm 1 2 3 Use a screwdriver to push the belt completely into the socket Move the...

Page 13: ...Locknut M3 4x Small washer M3 1x Y stage bracket Pt 1 1x Y stage bracket Pt 2 1x Linear Guide MGN12 Tools 54 2x Bolt M3 x 12 1x Y Stage bracket 55 1x Tension Bracket 1x Bolt M4 x 25 1x Square Nut M4 T...

Page 14: ...in nut M4 Tools 62 Fix the set screw into the thumb screw Put m4 thin nut onto the set screw Tools 2 5 3 1 2 3 Use the screwdriver to push the belt completely into the socket 3 2cm Use the screwdriver...

Page 15: ...1x Build platform assembly Tools 65 2x Cable tie Tools 66 1x Bolt M4 x 12 1x Spring Tools 67 1x Cable ties for mounting cables on z bracket Tools 68 1x Cable ties for mounting cables on z bracket Too...

Page 16: ...rs com Y axis 69 1x Flexible buildplate Clean thoroughly to remove any grease of the plate Tools 70 1x Flexible build plate Place the buildplate on the build platform Remove the buildplate when the st...

Page 17: ...M4 Tools 72 1x Extruder arm pt1 1x Extruder arm pt2 1x Bearing Tools 73 1x Extruder wheel 1x Set screw M3x4 Make sure the flat side of the axle is perpendicular to the set screw 74 1x Extruder L shape...

Page 18: ...amp 1x Fan Make sure the fan wires are oriented correctly Tools 78 1x Extruder airduct 3x Bolt M4x20 3x Thin nut M4 Tools 79 1x Hot end assembly Make sure the cables are facing towards you 80 Assemble...

Page 19: ...2 www FELIXprinters com Extruder assembly 82 Slide the hotend assembly onto the carriage assembly 83 1x Bolt M4x12 Tools 84 Tighten the fan bolt and you re done Tools 85 Mount the cables to the cable...

Page 20: ...aring Tools 88 1x Extruder wheel 1x Set screw M3x4 Make sure the flat side of the axle is perpendicular to the set screw 89 1x Extruder L shaped bracket 3x Bolt M3x16 Tools 90 1x Extruder L shaped bra...

Page 21: ...truder arm Tools 93 Mount the two sides together using 2x Self locking nut M4 2x Bolt M4x40 2x Square nut M4 Tools 94 1x Self locking nut M3 1x Round head M3x16 1x Front bracket Tools 95 8x Round head...

Page 22: ...s com Extruder assembly 97 2x Bolt M4x12 Tools 98 Mount the hotends Make sure the cables run to the outside Tools 99 Mount the fan duct assembly using 2x Bolt M4x40 And you re done Tools 100 Mount the...

Page 23: ...rs com Wiring 10 Wiring 60 minutes Tools 101 102 2x Single cable clip 1x Angled cable clip Tools 103 Tools 104 105 2x Single cable clip 2x Dual cable clip Tools 106 Tools 3 End to end 38cm 8 cm 16 cm...

Page 24: ...Electronic enclosure pt 2 Tools 109 2x Power supply screw 1x Electronic enclosure pt 1 110 1x Electronic enclosure Cover plate 111 2x T nut m4 2x Bolt M4 x 12 Tools 112 1x Electronic enclosure assemb...

Page 25: ...ew Control board Important 1 Set the blue potentiometers of the stepper motors to the correct value as shown in the overview 2 Turn the blue potentiometer of the display until the display contrast is...

Page 26: ...3 4x Square Nut M4 114 1x Control Board 115 End X Endswitch X opto sensor End Y Endswitch Y opto sensor Z sensor cable has no label 116 1x Display interface PCB 1x Display Assembly Plug the connector...

Page 27: ...Assembly Manual 16 December 2021 26 FELIX 3 2 www FELIXprinters com Wiring 117 118 2x Small screw 2 2x8 119 120 121...

Page 28: ...Do not make a connection at this time with the printer with programs like Repetier Host or Simplify3D 3 Start the batch file upload_automatic bat A script will start in a command window 4 The script w...

Page 29: ...cation LED on the main board switches off the sensor is activated X sensor Manually move the extruder to its end position to activate the x sensor Check if the x sensor LED turns off When the x sensor...

Page 30: ...test all connections To do so for the x axis enter menu by pushing the rotary button Control Move Home X Y axis motor To test the y axis enter menu by pushing the rotary button Control Move Home Y Z a...

Page 31: ...122 123 1x FELIX Tag 124 6x Damping feet Tools 125 1x Main Fan Cover Connect the fan cover onto the extruder unit 126 4x M4 x 12 1x Electronic Enclosurer Cover Tools 127 Tools 3 Clean the surface of...

Page 32: ...your buildpate to 60 C To make sure the Kapton foil will have good adhesion to the flexible plate 128 129 1x Kapton Foil 130 Tools 1 2 Continue peeling off the protective sheet and at the same time s...

Page 33: ...ave enough slack 1 Bolts for stacked bearings 4x guiding the belt are properly fixed 5 Cable ties neatly cut off 2 Y axis carriage is properly aligned in the Z axis lift 6 Connectors properly connecte...

Page 34: ...Assembly Manual 16 December 2021 33 FELIX 3 2 www FELIXprinters com Checklist Congratulations You have finished building the FELIX 3 2 Continue to the Quick Start Guide to start printing...

Page 35: ...5 Fasteners 140 013 0 M3 x 8 HEX CSK DIN 7991 15 Fasteners 140 016 0 M3 x 12 HEX SOCKET DIN 912 5 Fasteners 140 017 0 M3 x 16 HEX SOCKET DIN 912 18 Fasteners 140 018 0 M4 x 12 HEX SOCKET DIN 912 12 Fa...

Page 36: ...0 Knurled thumb knob Tec4 03129_2 2 Extruder mechanical parts 130 147 0 Extruder cable flange TEC 4 1 03162_0 1 Sub assemblies products with BOM 105 051 0 Frame bag FELIX 3 Tec4 1 Printer Frame Parts...

Page 37: ...er Z axis cable Tec4 1 Sub assemblies products with BOM 105 128 0 set Tie wraps 20 100x2 5mm pieces in bag 1 Miscellaneous 170 013 0 cable ties tie wrap 100mm x 2 5 mm 20 Packaging Material 200 022 0...

Page 38: ...um insert for sandwich table F3 Tec 03141_0 1 Printed circuit control boards 150 037 0 Controlboard Felix Tec4 1 Packaging Material 200 041 0 Insteekhoes verpakking A5 transparant hersluitbaar 1 Sub a...

Page 39: ...1 Filament dust cleaner 1 Sub assemblies products with BOM 105 006 4 Hot End 3 series 1 Mechanical hotend parts 130 019 4 Hot End Base FELIX 3 1 Mechanical hotend parts 130 021 4 FELIX 3 Hot End Peek...

Page 40: ...0 Y stage bracket prt1 with inserts Felix Tec4 Black 1 Plastic Parts Felix 3 Tec4 122 013 1 Y_stage_F3_1_Bracket pt1 black 1 Fasteners 140 065 0 M4 Insert Type 19 Long 1 Sub assemblies products with B...

Page 41: ...lack 1 Plastic Parts Felix 3 Tec4 122 027 0 Electronics_enclosure_F3_0_cover_v1 black 1 Plastic Parts Felix 3 Tec4 122 030 0 Printed parts LCD panel FELIX 3 Black 1 Production Consumables materials A...